Earlier this year I had the chance to acquire two bars of old rare titanium alloy suitable for swords, from a cache overseas.
The bars were only $125 each, so $250 for the two bars. These are irreplaceable relics of a bygone era, at least 40 years old, and I paid much less than they're probably worth.
Shipping was about $450, so now we're at $700.
The bars had to be cut lengthwise, with a distal taper. Waterjet service for this was $325, not including driving there and back ($50 and half a day).
Total cost to have the two bars in hand ready to forge: $1075.
Hand-forging time for one bar: One day.
After several grinding sessions, and obliterating $150 (shipped) worth of ceramic grinding belts, I have one sword billet that's not even ready to be heat treated yet (and one raw blank that's yet to feel the unstoppable force of my hammer). It will take another $150 in belts to get it to the heat treatment point, before grinding and hand-shaping some more.
The two bars only cost a mere $125 each, but it will be like $2000 before even one of them is turned into a finished blade, not even hilted, and not counting the hours of work it took, or the cost of the tools needed to do it. It's ridiculous and I must be mad and/or stupid. BRB going to KMS.
Just an example of how quickly the costs of making stuff can spiral out of control waaaaay beyond the price of the raw material.
EDIT: Oh ya I forgot: also had to spend an entire day driving to use someone's hydraulic forging press on the one billet also, before hand-forging. It's insane.
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