Wheeler's Steel * Stuck in the metal with you

You know, in all seriousness, if you organized all these pictures with a bit more written detail and tips/info/data in between, this would make one hell of a great "here's how I do it book.". It's something I would buy and something that, with a bit more text, could really help a newcomer understand the processes involved in making quality knives.

--Nathan


Yup!

:thumbup:
 
Yesterday was spent on a couple of appointments I had, and then upgrading some more things in the shop. In my past, I have busted my left arm and wrist (I'm left handed) three times, and one of those times my hand was crushed.

Nick, sounds like you are the poster boy for why we lefties have shorter life expectancy! :eek:

At any rate, this is a great thread. I have learned a heck of a lot in a short span of time.
 
I feel for you first hand on loosing the use of your left hand/arm for a bit and the troubles coming back from it, had elbow surgery in September, and on the first few knives I made coming back, my elbow locked up a couple of times, and 2 years ago I broke my left shoulder and collar bone. I have ended up lowering all my work benches so I can use more body and less arm when filing and sanding.
 
Hi Nick, I am late posting to this thread but I am really impressed with your hand forging skill.
Gary
 
I for one can't wait until he starts up on the handle work. I'm looking forward to picking up a few tricks! :)

--nathan
 
I for one can't wait until he starts up on the handle work. I'm looking forward to picking up a few tricks! :)

--nathan

+1! I find myself looking for updates by Lorien and Nick on this thread at least 10 times per day.

Serious knife crack, guys! Keep it coming!
 
Just lots of thanks to you Nick :thumbup: And to Lorien as well ;)
Really appreciate all your efforts in all the showing and telling :)

mohd
 
gotta raft o photos this morn. I'll post em up in about 3 hours:)
 
Has it been 3 hours yet?:grumpy: I'm like an addict needing his fix.;)

I agree, post pics now 2 hours is long enough to wait:grumpy:

:p

See if you were up here in winterland the bike business would be dead slow and you would have all the time in the world to post pictures
 
^the slow season is the only reason that I have time to provide this pleasin!:)


*******

Some of these are probably of very little interest to most collectors, but since there seems to be more makers looking at the thread, I figured I'd throw them in...in case they can help somebody out.

This is the new light fixture I made yesterday. The bases is rectangular tubing with the ends welded up, and filled with sand for stability. The arms adjust so I can get the light right where I need it;

INdzSdA.jpg


This shows how you can move it to just about any position you'd need;

Asj25pL.jpg


Here's an overall shot showing the new bench work system I came up with. I made the center part for something to do in TIG class at school. It's sort of the standard knife maker's vise, but I don't like it quite as well as what I've been using for the last 16 years, so I wasn't even going to use it. But then I realized I could mount the base, and use it to hold many different things securely to the bench;

2fg1wjN.jpg


Here's a Panavise, that I really didn't have a good way to mount to the bench, because I don't use it often enough to dedicate bench space to it. I made a stem for it that's a piece of schedule 80 pipe welded to a piece of plate. The pipe has a groove turned into it so it won't get marred up when locking it down in the base;

AvNaofA.jpg


This shows the Panavise mounted in the base;

eKtqTcp.jpg


Here is the new blade sanding fixture I made yesterday. It's similar to the other one, but was made to utilize the universal base;

lf2RRlH.jpg


Here's the sanding fixture in place;

zJ8qP2X.jpg


Sanding away on the new fixture. This is MUCH more comfortable to work on, and it is VERY VERY rigid. There is no flex in the blade or fixture at all;

7SaXLYX.jpg


The new light and the new sanding fixture both being put to good use :);

F7bRO3f.jpg


This pic shows the new 800 grit scratches as they come in over top of the previous 500 grit scratches. We're not done until ALL of the angled scratches are GONE. :)
 
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I didn't really need to, but I took it to a clean 800 grit;

KvVB2C9.jpg


Here's an overall shot of it at 800X;

HPj2qvw.jpg


I like to mark exactly where the clip/false edge is going to be. I can eye-ball it, but I use a reference line whenever I can because it makes things easier for me. I don't know anyone else who scribes their clip in, so I have no idea if or how anybody else does this.

It may look complicated or like overkill... but it only takes about 5 minutes to do. The blade has been sprayed with Dykem again. Since my ricasso is FLAT and parallel, I can clamp it to a 1-2-3 block on top of my granite surface plate. I take a piece of wood that's flat and square on one edge, and put it up against the blade, then trace the blade profile onto it;

klWcHlR.jpg


Then I mark where I want the clip, and grind down to that line with the tool rest squared up to the belt grinder;

n4sHx2X.jpg


Go back to the granite plate, put an angle block up to the blade point, and then put my piece of wood back in place. Now I can scribe my clip profile on both sides and the line will be EXACTLY the same on both sides; :)

ePMEsNA.jpg


Close up of the scribed line;

zXa9Z24.jpg


Don't want to mess up the blade finis, so a strip of paper tape will completely protect it while finishing out the false edge;

CLis15E.jpg


This is the set-up I made for grinding clips. The original idea for grinding them like this came to me from Mike Vagnino. This is the current adaptation I've developed after learning the idea from Mike about 10 years ago;

cWXy0rb.jpg


Grinding the clip/false edge in. This is certainly not fool proof... you can mess a blade up real quick. But it works very well once you get some practice in. I didn't have to take much off since the clip had already been roughed in;

Y7O5reC.jpg


Here it's almost down to the scribe line;

U0Gf9UP.jpg
 
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These two pics show a "high tech" method for checking for symmetry in the clip that a fantastic maker named Roger Dole showed me about 13 years ago. You put the point against a callous, and then flip the knife side to side quickly. If it's off, it's easy to see doing this. It was getting pretty darn close at this point;

gclSrxB.jpg


xbQAgfT.jpg


The sides are definitely not the only concern though!!! The false edge needs to be centered with the thickness of the blade, just like the cutting edge is. It was getting real close when I took this shot;

cWI3XP3.jpg


Done grinding the false edge. It's been ground with a 120 grit belt, then a Norax belt and now it's centered, symmetrical, and ready for hand finishing. I leave the tape on to protect the rest of the blade;

b0RZD3p.jpg
 
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Thank you very much, both of you. I am enjoying it and learning a whole lot. If it was made into a book, put me down for one. Again, really thanks. Now I gotta get some wrk done, I'll be back.
 
I did some cleaning up and realized I missed a couple of pictures.
Post #96 has been amended with a couple photos.
 
Why not just use a Vernier height gauge to set where you want the clip?

Chuck- You can definitely do that if the clip grind is going to be straight. The false-edge/clip on this blade is a long, slight arch from the tip to where it ends, and you just can't scribe that in with a height gauge (at least not as far as I know). :)

I realize it probably looks straight in the photos. It's an odd thing... how you can blow up a picture to where the blade looks like it's an inch thick and little tiny flaws look HUGE... but something that's as immediately noticed in hand (like the curved clip grind) don't seem to show up well.

One things for sure, there's definitely NOTHING to hide when the pics are this close up and displayed this large. On my 19" monitor the knife looks ginormous! LOL

I've got more pictures... it's just a balancing act on dealing with them and actually trying to make the knife!!! :eek: ;) :D
 
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