- Joined
- Mar 14, 2009
- Messages
- 3,646
I understand totally what you want (and wouldn't mind finding it myself for some things), but have to point out that the fit, which is indeed pivotal, is what takes the most work.
A big +1 to that. I suck at sheath making, but with kydex, the toughest part is getting the fit just right, so you get good retention without gouging or scraping anything, and where the knife slides smoothly, while being reasonably easy to draw. I've hit this target very well on a few sheaths, and missed on many others.
If you want cheap sheaths, I think the Scrap Yard model is the way to go. A simple folded piece of kydex, which can be made tighter or looser with a hair dryer, and a single set screw, all contained inside of a sewn nylon pouch. A bunch of offerings of these, done with as few frills as possible, should be cheap to mass produce and sell, and I would buy a bunch of them. In fact, if Scrap Yard offered five or six sizes of the nylon sheaths they sell, I'd buy one of every size, just to have on hand.
I am SURE there is someone out there who makes this sort of thing in bulk, but I've not had much finding them. There are the super expensive versions like spec-ops, but I know it can be done more cheaply, because there are entire knives with these sorts of sheaths included, which cost less than a spec-ops sheath.
EDIT: What makes these kinds of sheaths cheap is that the kydex insert is just there to prevent rattling or cutting the nylon, and retention is handled by a simple snap loop. That makes a huge difference, and takes away much of the work of getting a perfect fit and snap-in retention like on a riveted kydex sheath.