heres the thing -
jerry has stated time and time again that the shop is consistently slammed with orders, but on the whole the wait times are 3 months or better these days on production blades. thats down from 9 months and up. things are looking better. right now, there are no long term production blades. before, there was a set of knives that didn't very in thickness, length, or heigth. you could order 10,000 of the same sheath and you'd be able to use it for years because it only had to accomodate one known knife geometry. jerry now makes any given knife size for a few months or less. and each knife tends to have a variation, a different thickness. the knife sizes now fill out the entire spectrum, rather then only 5-7 sizes/shapes.
In order to offer a sheath with every model and every variation, he would have to produce a new sheath for literally every single knife design and variation he produced. in the last 4 years, thats been a HUGE number of designs. for the fsh alone thats 4 different sheaths required - fsh, hh, moash, flying moash. each sheath would require a specific size for each of these variations, because they were different in thickness, and with the moash to flying moash, slightly different in heigth.
how could jerry over come this?
he could buy a ton of kydex insert cordura sheaths, take out the insert, and modify them for each variation. he could make a run of kydex sheaths for each model. or he could make a single kydex sheath per each and every knife going out of the shop.
why not do that?
-buying kydex inserts and modifying them would require a section of the shop to be dedicated to the task. that section could just as easily be used to keep the production flow of the knives going faster and more efficiently. you still might not get a perfect fit.
-making a large run of kydex sheaths off of one model variation would again require a section of the shop to be dedicated to the task. and because of the nature of kydex, you wouldn't get a perfect fit from knife to knife. it would be close, but some would be tight and some would be loose.
-making a single sheath for every single knife that came through the shop would require an extra 30 minutes to 2 hours depending on whether they could have a good efficient assembly line set up for them. you'd need 4 or 5 guys working the line to keep up with production, one at the heating and stamping station, one at drilling, one at cutting and edging, and one at inspection. and a section of the shop, and machines, would have to be dedicated to it.
okay, so he'd have to do all that. why not? the customers would be way happier right? nope. 80% (arbitrary number) would be happy, and the other 20% would be unhappy saying that they spent 40$ on a sheath, and they should be getting better quality for it. it doesn't fit right. there aren't enough options like different colors. they want silver rivets, not brass or black. they want a different type of retention at the top of the kydex sheath.
and that isn't a hypothetical - thats how it was when jerry was making sheaths for his knives. there were those who were happy with what they got because it was something, and there were a lot of people who wanted better.
so cheers to you jerry :thumbup: for letting a dedicated sheath maker do his work and take the complaints, I'm more then happy to see an increase in knife quality rather then see a low end potentially ill fitting sheath included with my purchase.