WIP tactical knife for a buddy...

When communicating by text it is always a good idea to assume the other person didnt mean any offense, rudeness or sarcasm ;)

Just thinking on those non-standard uses that these kinds of knives often get...have you considered a hammer surface somewhere on the knife? For use to both bash things and to get bashed to help pre-levering penetration. I imagine there would be a trade off with the glass breaker tho. Im not suggesting you should - just wondering if its worth considering in future designs.
 
That would be nice to have... If I could fatten up some area there on the hilt, maybe some sort of integral guardish type thing, it might work. I don't know what the balance trade-off would be. It would probably add some time to making it. I had looked at some of the screw-in glass-breaker replacement tips out there for benchmade and whatnot and nearly added one to the 1/4 pry-tool I carry on my vest... which gets used as a hammer almost as much as it does a pry-tool... lol.
 
Personally, I think you should stick with this and make variations on the theme... perhaps some even taregeted to "mall ninjas" (whatever that means). Hey, good business is where you find it.
 
Personally, I think you should stick with this and make variations on the theme... perhaps some even taregeted to "mall ninjas" (whatever that means). Hey, good business is where you find it.

I think this is an excellent idea. I was by no means suggesting that you should mess with the current knife. Just thinking about versions 2 through to 17 :) there is just so much potential with this design!
 
My interpretation of "mall ninja" is the guy who buys anything he can that has the title "tactical" associated with it, and touts his gun slinging prowess though his experience and training consists of little more than playing video games. They take pictures of themselves decked out in an entry vest that looks as if they attached everything they could find that was black and had velcro on it. Then post these pictures claiming they are some type of former special ops guru or something and blast out hypothetical tactical scenarios as an example of where your real world experience and training would fail even though the probability of it ever happening is about as slim as me getting a bj from Angelina Jolie...
As for the added design stuff, I get what both of you are saying. I agree the immediate market (mall ninjas included, I would rather them actually get quality gear and train with it than to snatch up the crap they currently seem to hold in such high regard) is with minir variations to the original design, if any variation at all. I would love to find a few guys that would be willing to take examples either in finished form or aluminum and dull as a trainer and see what they thought. Just see if the design likes are more widespread than just us. I know this is probably never gonna be a money maker, but if it would become self sustaining, I would be extremely satisfied.
Thanks again for all of the input. I should get quite a bit done in it here in the next day or two and will hopefully have more pics to share...
 
I remember seeing an interview with Gabriel Byrne. The interviewer asked him why he did blockbusters when it was obvious he loved the more alternative films more. His reply was that he did the blockbusters so he could afford to do the films he loved. Its always going to be a trade off for any artist and I guess thats knifemakers included. So hopefully you can find a way to make it work for you - and get a quality tool to people wh could use (and abuse :)) it

Im getting married today and then its off overseas for a couple weeks; I am really looking forward to seeing the progress when I next get a chance to have a look :)
 
Here it is fresh out of the HT water quench... That's right, I quenched 1095 in warmish water and chanced the warping. I was shooting for a good even, through and through and as deep as possible HT so went that route. In its first of three draw sequences at 500. It finally has the flat grinds on it as well, so NOW you can feel free to comment on the bevels, lol.
I left the pommel alone at this point, and will most likely come back in with localized heat (torch) and HT the pommel to high RC hardness. I would prefer it to be brittle in this particular area to some degree, as I am shooting for it snapping and not bending and trapping a little finger in the hole. This was the advice gleaned from two other very knowledgeable sources, and they seemed to concur.
The grinds are long and flat, and retain the thickness of the sping (3/16") all the way to the tip, The tip has been left intentionally thick and not ground to its final angle (as in relation to the edge of the blade, or vertically speaking) as I don't want to burn up the tip at any point in the process. It will be taken to final point by hand, as I do with most of my blades...
The micarta scales are coming along, and will be held in place with 3/8x1/4" Chicago screw type fasteners (though they are a grade 8 iteration sourced locally and will be black oxide coated.) Everything will be able to be easily disassembled, sheath included, for proper cleaning and decontamination. CS/CN powder and whatnot has a tendency to get in every little crack and come back to visit at the most inopportune times... lol. The sheath is also coming along and will be able to be mounted in a variety of configurations.
Hopefully final finish and scaling will be coming along in the coming days.
Cheers!
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Well crap... Been working with 1095 for a bit now and thought it was fairly predictable.... lol. Never too old to learn humility I guess.
Anyway, after tempering I get to the bench to start a little more work. Then I notice the slightest, I mean absolute hair of a bend in the tang... Dammmitalltohellenback!
Anyway, fired up the forge, straightened her out, normalized it, etc. Now its finally heat treated and tempered, straight as an arrow... (this time I checked in between!)
And yes, its a shark... no doubt about it. My kiddo is into sharks and says it looks like a thresher shark which has a long tail. I don't really name my knives, but sounds as good as anything to me. My buddy and I were calling it the A.C.A.M. knife figuring people would assume some combat acronym. Its really "As Cool As Me." :)
 
I am in the process of adding the required serrations to the blade... Just a little input if you all don't mind. I have cut in one side, and wondering if I should do both sides with the serration cuts or one. I don't particularly like serrations (well at least partial serrations) myself, although I do know how handy they can be.

I have not seen a whole lot of serrations cut from both sides, however it isn't all that hard to do, just reducing the angle of incidence between the two sides. The reason for asking and even wondering is purely aesthetic. I know it would work just as well (maybe better?) from one side. It is an alternating pattern of small and large serrations cuts at this point... And they are VERY rough at this point as well... It is going to have a very unique blade treatment once it is done that will highlight the serration cuts BTW.
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I would do serrations on one side only. I would do ripper teeth on both sides. Those look more like ripper teeth so far.
 
Don't have anything constructive to add, but that is one serious knife! Gonna be a sweet one.
 
I would do serrations on one side only. I would do ripper teeth on both sides. Those look more like ripper teeth so far.

They may be a bit misleading at the moment... there is more grind up the bevel than will be there shortly. There is a little more material to remove as I am trying for a bit of a unique transition. The actual serration will only be minor intrusion past the blade edge. About 1/16" at most on the larger cuts, 1/32" on the smaller. I can see where you are coming from and may go that route. It would fit the overall aggressive look of the knife...

Thanks NJJ. Haven't been able to get much accomplished this week. Had a 7 day work week at my real job... I hope it doesn't get hosed up right at the end...

I have a blank I did destructive testing on as well that I will post up. Didn't want to put something out there someone may trust their life to without knowing 100% you know? The heat treat I landed on which was discussed here and off the site makes for a really strong blade. Good hard edge, still a little flexy, nice crisp and effectice glass breaker. I am getting excited. May want to keep it! Definitely going to make myself a copy...
 
Had a little free time today, so did a little grinding. It is finally starting to resemble the finished product. From this picture you can see two things, the bevel angles that are going to be involved, and also one of he three blanks that was destructively tested. I think I can pretty much say it is ready to go at this point. I have a pretty good grasp of what it is capable of, and can stand behind it...
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No pictures to post right at this second...

I thought I would recount the testing process however, just to kind of document what went into destructive testing...

First up was testing of the glass breaker, just because I like to break glass (not really, it was my area of greatest concern.) I was concerned that the glass breaker and finger guard would bend and trap a finger inside the guard. Well, glass broke with a reasonable amount of force without deforming the pommel. The finger guard was then clamped in a vise across the opening and progressively tightened. The vise was not able to deform the finger guard even with a pipe placed on the torsion lever for extra clamping force. The pommel was then placed in the vice laterally with just the small section in the vise, and force was applied laterally to the knife. It took a pretty good deal of force to bend the guard, and no break occurred. I guess the shape, a circle, and the inherent strength of the steel is more than enough to end my concern of the guard bending closed on a finger.

Then the blade was tested by placing it in a set of clamps, clamping to a fixed wooden step, and then standing on the blade. With the majority of the blade in the clamps, the knife flexed a little, however did not bend permanently or break. Impact testing also withstood a great deal of force more than I honestly expected it to.

Now came the fun part... I decided to use a resource at my disposal, a -25f storage facility at a local grocery store warehouse, and see how this thing fared when really cold. Honestly, I was a bit cocky, and didn't think this was cold enough for it to make a difference. The reason for this test is the blade will spend its life in Colorado initially at least where we would frequently see -10 to -15 degree temps during the winter on routine patrol when I worked there. I did, once, see -27, so it is feasible that it can see these temps.
I left the blade in the cold for a couple of hours to make sure it was thoroughly at temperature. I then clamped the blade again and tried to stand on it. I don't know if I stood closer to the pommel or not, but the blade snapped at the rear of the grip through the rear scale hole. I suspected to some degree that I may have hardened the steel a little too far forward of the pommel in addition to the cold, and adjusted the finished blank accordingly, but the cold may have been the deciding factor. I was told, however accurately, that -25f was enough to make the steel more brittle. Expert metallurgists chime in and correct me if I am wrong...
Then I placed the blade in a vise, about half way, and struck it gingerly with a 2 pound hammer. Then another strike, and finally a pretty spirited third... The third resulted in a nice "SNAP - PING - WHOA!!!" Again, don't know if it was just the cold, and doubt it will ever see this abuse in real life, but I adjusted my temper accordingly going just a couple of points lower... Just in case.

Once completed, time allowing, I will post a completed knife, sheath, and sort of demonstration of this knife and its intended use. There are some unique features that I think will be very practical. One of which I am particularly proud, and that is the ability to regain a proper grip on one's rifle or pistol without having to resheath or drop the knife. I will have to post a few pics to show how this works, but it is kinda neat... Its the first practical way of maintaining a knife while shooting a rifle that I have seen...

Time willing I will have this puppy finished next week. Thank you all for the support thus far. Much appreciated...
 
I will absolutely show it off when done. This project has more R&D in it than almost anything I have ever done... It is outside my comfort zone as I like making bushy type knives and such, but I am loving every minute of making it...
Thanks to everyone for the kind words...
 
So Im away for just a few weeks and when I come back I see I missed some serious R&D, great updates and a broken blank... ;)

It looks like this little beast of yours is going really well. I cant wait for the next update.
 
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