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Must have happened when the thumbstud was inserted - the tolerances were a bit off.
They're not really thumbstuds they're stop posts that hit the frame to set the blade's outer travel limit. When the blade is launched with the flipper, these are what stop the rotation.
I have no doubt that ZT will warranty this, but... possible that this could be caused by the impact from being flipped open? That's probably where I'd expect to see a crack form from impact force on the stop posts.
I'd say it's a defect either way, but if it's due to impact, I wonder if more of them also fail this way, in the same spot.
Happened to my 0550 last year however it was due to me chopping some 500mcm electrical wire against a pallet really, really hard. I actually heard the steel crack after a good number of whacks. Totally my fault, but warranty fixed it up.
This is the number three thing we send knives back to manufacturers for. Not just ZT but all knives that have a thumbstud through the blade. It is not super common as it usually gets caught before being sent and then secondly by the dealer. It is rare to see one make it to the customer but it does happen. I feel confident ZT will jump all over this for you. Keep us updated!
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Joe