A day in the life of Burger Knives (the making of the EXK1).

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A day in the life of Burger Knives (the making of the EXK1).

There has been a lot of talk lately of the EXK and here are a few links:
http://www.bladeforums.com/forums/showthread.php?t=687516 http://www.bladeforums.com/forums/showthread.php?t=677780


I received my first Burger EXK in April 2008, here is that review (http://www.bladeforums.com/forums/showthread.php?t=546598). I am very pleased with this knife and the service given to me. Trevor Burger, the maker of the EXK is a great person and has gone above and beyond to help me with the purchase of this knife and all my questions at our recent knife makers guild show. I easily talked to him for almost half an hour and it was great to know how passionate he is about making knives.

This post is more to show how this great knife has been made and what effort is put into making a knife of this calibre. I truly hold this knife in high regards as an EDC and a pocket knife I can use around the camp and hiking trips.

First some history on the knife and its design:
The brief history with the EXK model is that is was originally( and still is) a collaboration knife between Burger Knives and Mike Skellern. When the collaboration started, going back+/-20 years the work load was shared between the two knife shops of Burger and Skellern, this was the case for many years. The collaboration knife had the EXKELIBUR logo( a play on Burger and Skellern names)
Over the years we decided to change from the EXKELIBUR logo and make use of both our individual logos as this was more suited to the custom knife market we operate within.
As situations and personal have changed over the years, the current set up with the EXK is that if your knife has a SKELLERN logo it was made by Mike and if your knife has the BURGER logo it was made by Burger Knives. We still continue to enjoy our collaboration and it gives us great pride in producing this popular folder.

Burger knives are located +- 2 hours drive South of Durban, in Munster on a Banana Plantation KwaZulu-Natal in South Africa. Their workshop is a former house that was build on their plantation (Co-ordinates in Google earth are: 30°59'18.67"S 30°15'3.47"E I think? It is somewhere in that area). When reaching the Burger workshop you are greeted by the following sight:

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Greeted by Mr. Fred Burger the founder of Burger Canes and Burger Knives. This is their outside shop where you can also purchase the knives in showcased in their display area.
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Home of “EXKELIBUR” KNIVES (I want one of these in my house, but my girlfriend thinks I am nuts!)
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Scribing the various components for the knife. This EXK has full carbon-fibre scales
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Trevor Burger at work on the knife.
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Maker at work
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Various EXK components. (The red piece in the picture can be seen in one of my later photos where I show the backspacer).
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Drilling
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Initial assembly before periphery profile of the knife.
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Profiling periphery.
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Some more carbon goodness!
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Milling spring lock face
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Final lock sitting, grinding blade lock face
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Checking blade attitude and lock
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The picture is the Rockwell hardness machine that Trevor uses to test the blades with.
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Final assembly and inspection is done by Trevor Burger and he signs a certificate of authenticity with the knife.
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So that is it for the making of the knife. The following is all the things that I use a knife for in life. Since I am a student and low on cash I make due with what I have. Doing Environmental Management we have to take samples, fix sprinkling systems in certain context etc. The EXK is always with me and I have found it to do all the tasks I ask of it.
First a look at the G-10 on the handle.

Nice and grippy!
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The red line in between the backspacer and the liner is the red piece in the photo of the various EXK components
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First task was to make some lunch. Tomato, chicken and mayo sandwich. This was obviously an easy task for a knife with such great slicing ability.
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Next up was to practice my figure 4 trap making. (I am still learning this one as I usually use another trigger system)

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Next up I got some irrigation pipe lying around and some hosepipe that I found very easy to cut with the EXK due to its nice profile.
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Next up was time to do some fire practicing. The blade gives off a nice spark for me and I like that the spine of the blade near the pivot is square and forms a nice 90* edge to use as a striker on the flint and near the tip the spine starts to be rounded like on a Sebenza.

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Next up was to sharpen my pencils:
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After all of this I finally decided to touch up the edge a bit. I use my Lansky crock stick (TurnBox kit) to maintain my edges. About twenty strokes on the fine rods and it could cleanly cut toilet paper and with some leather stropping got a nice keen edge
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Thank you for posting this for us. Pretty cool and I got to see a couple of faces that I only get to see once a year.:thumbup:
 
The following photos are to show the blade length in inches and millimetres. These photos are a bit off centre as I could not find my ruler.

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And after a long day what better way to relax with a great movie?
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Now for your viewing pleasure some videos of the EXK and photos.


 
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Love these pictures. I have only just recently discovered Burger Knives, but I am really digging them. I am already saving up to get an HP 2.
 
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Conclusion.
This is a great knife for EDC and camping purposes. I am extremely happy with the fit and finish of the knife and it has proven itself to be a fantastic companion. I recommend this knife to anyone that want a good quality working knife that appreciate the fact that it is made by hand and it is something you can be proud to own.
 
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Wow, awesome photos. How much do these usually run?

Their website is www.swordcane.com

Here are their discription of the model:

Model: EXK 1
Steel: N690 Stainless
Overall Length: 6.5 inches (162mm)
Handle:
G10
Features:
Hardened 416 Stainless Steel Stop Pins
Titanium Locking Spring for Firm Safe Lock
One Handed Lip Assisted Opening and Closing
Price: $140
 
Wow, thanks for the photos and impressions. I especially liked the tour of the workshop. Very cool.

Are you at all concerned about cleaning the knife? If junk gets collected in the pivot or between the liners, do you need to send it back to Trevor to get it cleaned?
 
Wow, thanks for the photos and impressions. I especially liked the tour of the workshop. Very cool.

Are you at all concerned about cleaning the knife? If junk gets collected in the pivot or between the liners, do you need to send it back to Trevor to get it cleaned?

I have used the knife for dressing dear and around water, only maintenance I have done is just wash it with dishwashing liquid and a sponge and then apply some machine oil, or lansky hone oil, what ever I have with me.

There was one time sand got lodged badly into the liner area, I just loosened the back screws and took a business card and went in between the liner and the g10 scale. Got rid of the sand and was perfect again, I have not had anything gotten into the pivot. Here is a picture of the smallest needle I have in the Little navy sewing kit to show how close the tolerance are:

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Love that little knife and being that I spotted one in your pics with dual liners, I've sent off an email to see if I can get one like that. I might even ask for a clip if possible.
Thanks for the review :thumbup:
 
I'll probably order this in a few months.
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Marthinus, great photos and info on this very cool knife. Now I have a stupid question for you. Do you know if they will make these with a pocket clip? This is the only reason I have not ordered one already. I am not a fan of belt folder sheaths and a pocket sheath is just not my thing either. I would be greatful if you or others know if this is possible. Thanks
 
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