Dug this up and thought it would be quite relavent to this discussion. It is an article by Phil Wilson from an issue of Blade magazine in 2002. If you don't know who Phil is. He is one of the Godfathers of heatreating and metallurgy.
CPM S30V: Best All-Purpose Workhorse Stainless?
By Phil Wilson
Part 1 of 2.
The new Crucible CPM S30V what might also be called stainless CPM 3V is now a reality. The first production melt was rolled and ready for distribution this past Nov. 1. The best way to characterize the new steel from Crucible is to quote direct from the companys preliminary data sheet:
"CPM S30V is a martensitic stainless steel specially balanced to insure the formation of vanadium carbides for high wear resistance properties. CPM S30V also offers substantial improvements in toughness over other high hardness materials such as 440C and D2. Corrosion resistance is equal to or better than 440C in various corrosive environments.
Typical applications [for S30V include] Long-Wearing Specialty Cutlery, Plastic Injection and Extrusion Feed Screws, Non-Return Valve Components, Pelletizing Equipment, Wear Components for Food and Chemical Processing."
As noted in my story, Breakthrough! Steel Specifically For Knives, introducing S30V in the April BLADE, I was able to obtain some of the new steel and work with it. I also have received limited feedback from others who have used it. The early impressions that follow arent based on laboratory results but on past experience with other stainless blade materials. The observations are offered here to characterize a new material and to assist others who may want to use S30V for either handmade or factory knives. At this writing, Crucible hasnt finalized testing and the data sheet information is still preliminary.
Christmas In November
I had a standing order for the first S30V and received some stock this past Nov. 5. It was like Christmas in November for this knifemaker! The day I received it I ground a 9 fillet blade from it, heat treated it and had a completed knife to work with the day after.
I chose to make a fillet knife because, in my opinion, it has the hardest work life of any knife. Use around salt water will reveal a fillet blades ability to resist corrosion in a short time. Edge holding is tested quickly when cutting through scales and bones and working against an abrasive cutting board. A fillet knife must have a thin, flexible blade to ride over the rib bones during the fillet cut. A brittle steel will soon chip out or break under such use. A fillet knife also makes a very handy kitchen blade. Its a natural for boning a chicken breast, slicing prime rib, or filleting out a grapefruit. Kitchen knives are left wet on the counter and bounced around in a drawer with other utensils, which is another pretty severe test for a new steel.
In addition to the fillet knife, I made a simple slab-handle semi skinner with the new S30V, and two other [nearly identical] knives from CPM S90V and 3V. This effort would give me a fresh comparison on the heat treating, grinding and finishing of all three steels. It would allow me to do some cutting and edge-holding tests against the new grade. Does the new S30V meet the challenges? The answer is yes, and Im willing to bet that it will be the favorite steel of many knifemakers in a short time.
Before going into details on how my S30V blades performed, lets review what the expectations were:
* edge holding on a level with or better than 154CM/ATS-34 or D2 at the same hardness;
* a true stainlesss steel with good-to-excellent corrosion resistance on par with 440C or 154CM;
* bending strength and impact toughness that are improvements over ATS-34/154CM and D2, hopefully approaching A2;
* straightforward heat treating that can be done in a furnace without special controls or an ultra-high heat capacity;
* a particle metallurgy steel with a balanced amount of vanadium carbide to provide edge wear resistance without causing significant finishing difficulties, and
* good availability in knife blade thicknesses and reasonable cost.
Edge Holding
Edge holding will be proportional to hardness to a large degree. Experience with CPM 10V, S90V, and 3V showed me that, with a particle-based steel, the hardness can be pushed a little higher up the Rockwell scale and still retain enough toughness to prevent edge chipping. (CPM S60V is the exception; it has its best qualities at about Rc56.) This is because the particle-metallurgy-based steels have a very fine grain structure.
Given this, I opted for Rc61 for the firt S30V test knife. At Rc61, S30V does as well or slightly better than 154CM or ATS-34 at the same hardness. It has the same aggressive cutting nature as 3V. I call this carbide contrast. The softer steel matrix against the much harder carbides provides a toothed profile at the cutting edge as soon as a little bit of wear takes place. Steels with a higher precentage of carbides, such as 10V and S90V, have less initial grab in the cutting medium. They will, however, reach a plateau and cut for a long time at about the same sharpness.
Corrosion Resistance
The corrosion resistance of S30V is excellent. I purposely left the fillet knife uncleaned and covered with a combination of fish slime, salt water and blood in the back of my truck camper shell overnight in a damp coastal environment. There was no evidence of corrosion or pitting the next day. The blade cleaned up like new. The same thing would be true of 154Cm and ATS-34 in my experience. By comparison, D2, 3V, and 10V all of which have some percentage of chromium would have shown evidene of corrosion. Steels such as 1095, 52100 and O-1, all of which have little or no chromium, would be badly rusted and pitted. In addition to the fishing-trip corrosion test, I cut up a grapefruit and left the uncleaned knife on the cutting board overnight. Again, there was no evidence of corrosion on the blade surface.
In the conclusion next issue, the author outlines how the CPM S30V blade performs in bending strength, impact toughness, ease of heat treating and wear resistance, and gauges it on availability and cost.
[sidebar from this article]
Test Specs
The cutting and edge-holding tests were done by comparing knives of similar sha]=pe and edge geometry, and by using the same sharpening techniques. The cutting medium was half-inch manila rope. Ill be the first to admit that rope cutting is not an exact science. Small differences in cutting ability are very hard to detect but, after some practice and by being very careful to be consistent from knife to knife, larger differences are detectable. I use the Wayne Goddard Method that is, all cutting is done on the same batch of rope, cutting is done on a scale and force is limited to 20 pounds, [and test blades of nearly identical shape, grind, and final sharpened edge are utilized. RDA] A slicing motion is used rather than a push cut. I judge a blade to be dull when it starts to slide at the bottom of the cut against the back-up board. After a lot of practice, one can predict after the first couple of cuts how well the blade is going to do. Ive heard all the wisecracks, including, Thats all nice but Ive never had to skin or fillet a rope. Manila rope, however, is a prett good substitute material for deer or elk hair, and is probably closer to wild pig skin embedded with dirt. by Phil Wilson