The BladeForums.com 2024 Traditional Knife is ready to order! See this thread for details:
https://www.bladeforums.com/threads/bladeforums-2024-traditional-knife.2003187/
Price is $300 $250 ea (shipped within CONUS). If you live outside the US, I will contact you after your order for extra shipping charges.
Order here: https://www.bladeforums.com/help/2024-traditional/ - Order as many as you like, we have plenty.
WOW!! All I can say is WOW!!
Now you made me interested in modding my #2.... Do I dare??
I didn't notice before (probably because the handle scales are so amazing), but the full convexing is awesome as well! How long did that take? You've got me seriously considering that one.
Got more work done today.
First, drilled out the hole to 6mm (about 1/4"), the annealing of the surrounding area worked like a charm and the TiN coated HSS drillbit went through like butter. Lanyard tube fits.
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Shaping the scales, this is the area that can't be worked on anymore without scratching the ricasso after they are glued to the tang. A rasp and a file did most of the work, some 100grit sandpaper cleaned up the edges.
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Give everything a good wipedown with acetone before applying the epoxy, it will take any oil/fat/dust residue off the tang and the wood and make their bond stronger. Very romantic.
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Then I applied epoxy to one side of the tang and put it all into a little vise, because I had no clamps readily available. I should have drilled the holes and put the pins in before putting gue on it, it would have made this step a whole lot easier. Get a drink while you wait for the epoxy to dry, my choice is Club-Mate.
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Then shaping of the already attached slab, I used a hacksaw to cut big chunks off and then a rasp, file and sandpaper to finish up. I also drilled the holes, 5mm for the pins and 6mm for the lanyard tube.
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Then I drilled the holes into the second slab and checked the fit. It's tight, but that's a good thing. My pins are M5 threaded rod (M5 meaning a metric thread with an outer dia of 5mm) and the lanyard tube is 6x0.5mm (6mm outer dia, .5mm wall thickness) tube. Brass of course, for ease of working with and looks.
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Again, applying epoxy, clamping (this time in another vise with an extra clamp) and having a drink while the epoxy cures.
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Just for fun and educational purposes, we chucked it onto our milling machine which I learned to properly operate in the process. This is actually my only action pic of this, a good friend who wants to stay unpictured and unnamed is operating the machine in this picture.
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Result of the milling process. Cleaned it up like before.
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Some terrible pictures of the knife as of now:
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You can already feel that it's gonna be a great handle, I love the contours so far. Of course the real shaping work is still ahead of me.
Wish me luck, I have an interview tomorrow, and I really want and need this job.
That's it for today. Enjoy.