Graham has spent two days here at my store working in the shop on his minis. He finally took a break and went to the pool. He has completed his Shikai Zangetsu, except for sharpening. He has officially given up on the dagger for the KITH and is instead working on a cutlass. The Shikai Zangetsu is intended as a backup for the KITH, in case he doesn't get his cutlass finished. He is really proud of it, but doesn't think anyone else would appreciate the replica in reference to the anime. Here are some action photos of him grinding on his cutlass. He has it shaped and thinned down to roughly .045". We are currently trying to figure out how to do the guard. Can anyone offer some photos of mini cutlass guards?
Yes, he normally wears goggles when grinding, but they obstruct his vision too much on the mini. He does religiously wear the respirator and hearing protection.