Thanks guys! I started grinding down the transition to the edge a bit last night and convexing the thing, but I am now getting to the point where I will have to heat treat it, I think. The edge is thinned down to about o.o30" and I am starting to get nervous about grinding into the actual edge and affecting the cutting edge, so I figure if I heat treat it that will slow me down some.
I am not too worried about screwing up the temper grinding after I heat treat because I have been grinding without gloves on this whole time, just to make sure I never get the blade too hot.
Anyway I guess it's time to look at the Jantz catalogue or TKS and see what sort of solutions I can find for keeping close track of the temperature.
On the very small amount of steel (3 little knives from old files) I've treated before, I just heated the steel with a charcoal fire until it went non-magnetic and then dunked it in old motor oil, then gave them a minimal temper in the oven at about 300 degrees.
But they were little shaver knives, so I didn't think the heat treat was very critical. On a big chopper I feel like it's more crucial so I guess the magnet trick is probably not sufficient...what do you all think about that?