Powered metallurgy to AEB-L?

Really? have you ever try using high carbide steel like D2 or S30V sharpen to acute zero edge, something like well made scandi knife to carving hardwood?

I guess you just never try that... I will tell you that the edge will fail much sooner than a similar blade made of lower alloy like O1 or 52100, this is not theorizing either...

The very edge stability are about the strength of martensite structure not carbide.

Thinking of edge of 2 concretes block, one made of cement+ very fine sand... while another one made of cement + courser sand +crushed rocks.

Sharpen these brick to the same degree, which one going to have stronger acute edge? which one going to be stronger overall? that 2 different attribute right?

The lower carbide steel will hold the very acute edge better than higher one and it just the fact.

The different of edge structure between low and high carbide are much vast than most people think.

"the strength of the martensite structure" = rockwell hardness => harder material has greater edge stability

This is absolutely the case :thumbup: and is WHY we use >90% carbide hard-metals to achieve the finest edges, apices that are 10 - 100X smaller than can be achieved with ANY steel.

As for the sharpening you describe, YES I have done it, and my experience is that the low-carbide steel (2-5%) rolls easily due to lower martensite hardness (usually <58 Rc) while the high-carbide steel (>10%) is usually accompanied by higher hardness (60+) and resists any deformation under the same stress BUT may present micro-chipping at HIGHER stress, stress levels where the lower-carbide steel already folded over on itself.

But don't take my word for it. http://bladetest.infillplane.com/html/bevel_angles.html

Here is an SEM from ToddS of a low-carbide straight-razor blade sharpened at 15-inclusive (though it must be noted that the apex-angle is actually closer to 30-inclusive at 0.5um back) after it cut through a few centimeters of printer paper:

diamond-plus-paper-cut01.jpg


Again, that's after cutting through printer paper, not carving wood. On wood, you can kiss that first couple of microns good-bye, it'll fold over and snap away PDQ due to insufficient material support from a) such a low angle that reduces edge-thickness/strength ENORMOUSLY and b) too low martensite hardness.

"The fact" is that edge-angle relates to edge strength through edge thickness at a given distance behind the apex, and that thickness relates cubically to strength, i.e. an edge sharpened at at 10-inclusive is ~8X weaker (more susceptible to folding/breaking) than one sharpened at 20-inclusive, and the 20-inclusive edge is ~3.5X weaker than the 30-inclsuive edge. Rather than mess around with the sharpening angle, you're better of sticking with 30-inclusive and then just thinning the blade at the bevel shoulder to achieve the performance desired, which can be seen in Jim's edge-retention thread. Please note again where well-done AEB-L falls compared to high-carbide steels with similar geometry.

Another thing to take into account is the balance between carbide-volume reducing toughness & edge-stability vs carbide fraction increasing toughness and edge-stability. Quoting from the paper I linked in my last post:

When a stress is applied on the material, the dislocations in the crystal structures can move allowing for distortion. However, the carbides can act as the pinning points to restrain the movement of the dislocations. This means that more energy is needed to break the material, if there are more carbides existing in the material.

This is why we see an increase in toughness in some steels when Rc goes up a couple of points, rather than the inverse.

It is more complicated than you pretend. Again, look at the image I posted of CPM-M4, which has 3-4X the carbide volume of AEB-L. CPM-M4 is a high-carbide steel and the "edge-structure" between it and AEB-L would be almost indistinguishable, the Charpy data I've seen suggests that toughness would be about the same, but CPM-M4 can obtain MUCH higher hardness for even more edge-stability and it is already much more wear-resistant due to the carbide volume. Where AEB-L wins is cost (it's cheaper) and corrosion resistance (it's stainless).

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"the strength of the martensite structure" = rockwell hardness => harder material has greater edge stability

This is absolutely the case :thumbup: and is WHY we use >90% carbide hard-metals to achieve the finest edges, apices that are 10 - 100X smaller than can be achieved with ANY steel.

Common... you been theorizing too much. Since when we need >90% carbide to achieve the finest edge?? From you logic ceramic would be the best material to take the best edge and hold it, right? diamond would be even better?? no way seriously...

As for the sharpening you describe, YES I have done it, and my experience is that the low-carbide steel (2-5%) rolls easily due to lower martensite hardness (usually <58 Rc) while the high-carbide steel (>10%) is usually accompanied by higher hardness (60+) and resists any deformation under the same stress BUT may present micro-chipping at HIGHER stress, stress levels where the lower-carbide steel already folded over on itself.

Final HRC hardness of steel is depend on your choice of steel and heat treat, few thing to do with carbide content...

For example, when properly done, simple steel like W2 or Hitachi's White steel series can easily has the as-quenched of 66-67HRC, temper it down to 400F and you have usable blade at >62HRC that can b use in chopper... Temper it at 350F and you have >63HRC... The argument of lower carbide generally translate to softer martensite is just false...

Carbide does play roll in strength but in thick cross section as my concrete example. But when it come to very fine edge carbide is not what we really want.
Even the high tech ceramic itself don't hold an edge very well, what make you really thought that 90% vanadium carbide edge will hold up better than well done martensite?
 
You want to compare the microstructure of AEB-L to a PM steel? Show me micrographs comparing it to a steel with similar carbide volume. THEN we can talk about "proven" and "facts". What do you consider the "very best powder steels"?? Are you comparing it to something like CPM-154 with its 17.5% carbide volume??? That's ridiculous.

The micrographs we both requested, have already been posted (154CM vs CPM-154 vs AEB-L). That's a matter of fact, not opinion.

The whole idea behind AEB-L is that it does not have a great deal of carbides. Those are facts, not my opinion.

Extra exclamation points and question marks do not help your deeply-misguided argument.
 
Here is an SEM from ToddS of a low-carbide straight-razor blade sharpened at 15-inclusive (though it must be noted that the apex-angle is actually closer to 30-inclusive at 0.5um back) after it cut through a few centimeters of printer paper:

diamond-plus-paper-cut01.jpg


Again, that's after cutting through printer paper, not carving wood. On wood, you can kiss that first couple of microns good-bye, it'll fold over and snap away PDQ due to insufficient material support from a) such a low angle that reduces edge-thickness/strength ENORMOUSLY and b) too low martensite hardness.


You sample of a straight razor damaged from cutting few centimeters of print paper is just worthless..

You better go ask in razor forum for the reason... its just unreal... I never seen any well done straight razor easily dull as simple like that, ever. If not it would be unusable as razor since man beard are not very easy materials to cut or to shave cleanly as it seems...

Even scandi grind knife won't easily dull like that unless it were made at poor quality.
 
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Common... you been theorizing too much. Since when we need >90% carbide to achieve the finest edge?? From you logic ceramic would be the best material to take the best edge and hold it, right? diamond would be even better?? no way seriously...

This is not theory. Do some research on hard-metals like tungsten carbide and what we use it for. In my own use, it is the preferred material for diatome blades because it can take a finer edge than ANY steel and hold it much longer. It is also used on saw and milling blades. Yes, it takes the best edge and holds it best as well.

Final HRC hardness of steel is depend on your choice of steel and heat treat, few thing to do with carbide content... The argument of lower carbide generally translate to softer martensite is false.

:confused: Choice of steel gives you carbon and alloy content, higher carbide steel requires higher carbon which allows for higher hardness which is why CPM-M4 can achieve 65 Rc even after tempering and AEB-L cannot. Above 0.5% carbon, the excess carbon doesn't play a role in martensite hardness, instead it forms carbides with allowing elements, including forming cementite with iron. These higher hardness particles contribute to rockwell hardness of the steel. Clear?

Hitchi White #2 is ~1.2% carbon... hmm, I wonder where that extra 0.7% carbon goes to if it cannot form martensite? Coincidentally, 0.7% carbon is about the total present in AEB-L :D

... when it come to very fine edge carbide is not what we really want. Even the high tech ceramic itself don't hold an edge very well...

Who told you this? In what context? Because as a blanket assertion, it is VERY incorrect.
 
Wow. Just... wow.

Back on-topic... AEB-L is good tough steel, and it's very easy to put a really fine, crisp edge on. It also happens to be highly resistant to corrosion.
 
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The micrographs we both requested, have already been posted (154CM vs CPM-154 vs AEB-L). That's a matter of fact, not opinion.

The whole idea behind AEB-L is that it does not have a great deal of carbides. Those are facts, not my opinion.

Extra exclamation points and question marks do not help your deeply-misguided argument.

Again, 154CM and CPM-154 are about as comparable to AEB-L as it is to a kitchen sink ;) Why not just present S125V as a comparison to AEB-L while you are at it? I presented the micrograph of CPM-M4 as a closer comparator, but it is STILL more carbide-rich than AEB-L and yet... not all that distinguishable. Same grain size, same carbide size, edge-stability will be the same. CPM-3V is closer in carbide content to AEB-L, i didn't see you present that. But you think CPM-154, with >17% large chromium-carbide aggregates, is the "very best" of powder steels? That is NOT "fact", that is most definitely "opinion".

Yes, AEB-L is designed to be low-wear, low-carbide, but NOT "very few if any carbides" which are your words. It is ~5% carbide. It is more similar to S125V than it is to 304 stainless.
 
Why do you think it is a carbide tear out vs. chiping? Carbide sizes(sub micron) and even grain size is much smaller than the magnification on the image above would allow to see.

I might have missed it but whats the difference for you between a carbide tear out and chipping?

My train of thought: carbide tear out is micro chipping. A cluster of carbide tears out at such low angles resulting in micro chipping resulting in a visible chip.
 
I apologize to the moderators and readers, for addressing a person rather than the topic.

I bow out.
 
This is not theory. Do some research on hard-metals like tungsten carbide and what we use it for. In my own use, it is the preferred material for diatome blades because it can take a finer edge than ANY steel and hold it much longer. It is also used on saw and milling blades. Yes, it takes the best edge and holds it best as well.

We are talking about knife application, right? Tell me why your tungsten carbide which has been use in so many application but never been popular in knife blade app, ever?

Choice of steel gives you carbon and alloy content, higher carbide steel requires higher carbon which allows for higher hardness which is why CPM-M4 can achieve 65 Rc even after tempering and AEB-L cannot. Above 0.5% carbon, the excess carbon doesn't play a role in martensite hardness, instead it forms carbides with allowing elements, including forming cementite with iron. These higher hardness particles contribute to rockwell hardness of the steel. Clear?

Hitchi White #2 is ~1.2% carbon... hmm, I wonder where that extra 0.7% carbon goes to if it cannot form martensite? Coincidentally, 0.7% carbon is about the total present in AEB-L

Since when I said that W2 or Whitesteel doesn't have any carbide... it does and mostly iron carbide which are much smaller and has better cohesion to the matrix compare to alloy carbide.

Carbon and alloy content does set the capable of harden-ability and attainable hardness but it not always translate as simple as your claim.

Do you know that AEB-L have higher usable hardness than many higher carbon stainless steel? Try heat treat 440C to >61HRC no matter how good equipment and process you have, you gonna have chipping problem soon but you with AEB-L you can go >61HRC without chipping. The metallurgy are not that simple as you thought...

CPM-M4 can get 65RC after tempering because the precipitation of secondary carbide on from the effect of secondary hardening at 1000F... but what to do with AEB-L?
 
You sample of a straight razor damaged from cutting few centimeters of print paper is just worthless..

You better go ask in razor forum for the reason... its just unreal... I never seen any well done straight razor easily dull as simple like that, ever. If not it would be unusable as razor since man beard are not very easy materials to cut or to shave cleanly as it seems...

Even scandi grind knife won't easily dull like that unless it were made at poor quality.

Pictures don't lie.
Take an SEM of one of your knives and get back to us so we can see what the final apex angle is, whether or not there is a microbevel with a greater angle than you thought, or whether the damage is greater than you thought. I understand how tough shaving can be, which is why Gillette patents their razor to have an apex angle ~30-inclusive, they even state in their patents that lower angles can result in torn/folded edges that require maintenance more often. And that is using AEB-L and similar steels. Look at the images on the site about planar blades that i linked - no SEM, just some light-micrographs - and witness what to expect carving wood. Now your wood-carving may be only on soft wood, or maybe you do not require edges as fine so you don't even notice when this damage occurs... but it does. It is observable and it is documented. *shrug*
 
I might have missed it but whats the difference for you between a carbide tear out and chipping?

My train of thought: carbide tear out is micro chipping. A cluster of carbide tears out at such low angles resulting in micro chipping resulting in a visible chip.

Steel can roll, tear, results in visible chip. See the SEM i presented earlier - what will happen next to that roll? What will it look like? Chip.
 
Steel can roll, tear, results in visible chip. See the SEM i presented earlier - what will happen next to that roll? What will it look like? Chip.

I have experienced that as well but they tend not to be as 'clean breaks' as the ones I showed earlier.
 
We are talking about knife application, right? Tell me why your tungsten carbide which has been use in so many application but never been popular in knife blade app, ever?

Simple:
1) technique and equipment for producing and maintaining the edge is greater
2) Hard-metals are expensive to produce in such sizes as knife-users like
3) they have very low ductility, they don't respond well to being dropped ;)
4) knife users don't require edges or edge-retention like that

In other words, no benefit to knife users, may even be detrimental, a poor choice.


...mostly iron carbide which are much smaller and has better cohesion to the matrix compare to alloy carbide.

Proof of this? I have seen micrographs of cementite aggregation that put vanadium and even chromium-carbide aggregates to shame ;) Cementite CAN be very fine and well distributed... but that depends on manufacture and HT.

Do you know that AEB-L have higher usable hardness than many higher carbon stainless steel? Try heat treat 440C to >61HRC no matter how good equipment and process you have, you gonna have chipping problem soon but you with AEB-L you can go >61HRC without chipping.

Again, what is the carbide volume of 440C vs AEB-L? AEB-L is ~5% chromium carbide while 440C is 12% and not being PM those carbides aggregate very well. Why don't you compare it to a steel with similar carbide load like A2? Which is tougher at 60Rc, A2 or AEB-L?

CPM-M4 can get 65RC after tempering ... but what to do with AEB-L?

AEB-L cannot get that high because of less carbon and, as a result, has less edge-stability - it rolls more easily at the same geometry, it rolls/folds before CPM-M4 ever begins to chip. CPM-M4 has higher wear-resistance and the same toughness. CPM-3V has the same carbide load as AEB-L (so is the best comparison in that regard) but also has higher wear and higher toughness. AEB-L is a good choice if you need corrosion resistance and good edge-stability but do not require higher wear or toughness. make sense? It's also cheaper :thumbup:
 
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I have experienced that as well but they tend not to be as 'clean breaks' as the ones I showed earlier.

I think this is more to do with chance, whether it appears "clean" or not. When a carbide tears out, it leaves the softer matrix behind at thin geometry that is likely to present as an "unclean" fold. i do not think you could ever tell the two apart with the naked eye, probably not even with a micrograph unless you managed to use an etchant to clarify the grain boundaries at the fracture line and look for loose carbides or obvious voids. In conclusion, in cannot be told so easily.
 
Great debate gentleman. I can feel the gears turning. I'm closer to understanding but I have more questions now.

I'll ponder them for now.

I need more base knowledge before I ask more complex questions.
Thanks
 
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