Jose :
[my preferences for a knife]
... keep you from testing a pronghorn.
They wouldn't, I have evaluated lots of knives that have a range of uses I would personally not choose. However such a performance spectra would obviously keep me from buying one. Of course I could just buy one and resell it, the secondary market value is pretty solid. More likely though I will just trade for one of Burkes on the secondary market. I would be very curious as to how it would compare to a stock removal knife of the same profile in regards to edge retention. I already have a maker willing to grind the comparison blade, CPM-3V and CPM-10V would be obvious comparisons.
If it's possible to tell a knife's performance based on it's materials and construction techniques alone, why not just write up the specs and forget about all that performance testing?
This would be all that would be necessary if you fully understood the effect of the geometry and the steel properties, and the properties of the material being cut. You do the testing first and foremost to ensure that the theory is right, and secondly to refine it and to expand it. But yes, with a few basic measurements you can map out the expected performance abilities of a knife - if this wasn't possible, makers could not design knives, nor adapt designs to different steels.
For example, when I got the Wildlife Hatchet from GB awhile back, after using it for awhile I wondered what would happen if I deepened the primary hollow grind. Now it is clear that the inherent penetration should increase, but so could the wedging (this is a bit tricky to predict), and of course the mass would go down so the overall power would drop.
When I got the Wetterling hatchet, I eventually ground it fully out, it was very similar to the GB one NIB. The net penetration was the same, thus it was more efficient from a mass point of view, however it was no longer as fluid in thick woods, but made a better limbing tool.
Now this generalization can be carried out to other axes, I of course don't need to do that with the GB to know what would happen if I did. Same thing with much of the above generalizations stated in the above. I have knives ground just like Ed makes his (cross section), and even ones ground thinner and will thus cut better, and I have used blades with extreme tapers, soft spines, spring spines, fully hardned etc. .
Bruce :
... which indicates it's strengths but also it's weaknesses
This is my main directive when presenting performance descriptions - cover where the knife does well *and* where it doesn't with an attempt made to quantify these statements to a meaningful extent. Secondly, if possible provide the underlying basis (geometry and materials) for the performance to allow the reader to use this information to predict how other knives will perform.
To be clear, I didn't invent this type of review, nor many of the principles used. I was strongly influenced by Alvin Johnson and Mike Swaim who did the same thing on rec.knives years before me, work which was continued and expanded by Joe Talmadge. These individuals would use references when describing performance (other knives) and give the specifications about the knives that allowed the performance.
baumr :
You're talking about controlled events where someone's life or health isn't on the line. Refunds and replacements would be too little too late in a real life situation.
First off all, the main value of a refund or replacement comes from the inherent performance of the knife. Such full warrenties and explicit performance descriptions are very rare on knives that don't perform as described for obvious reasons. The most hyped knives are those with heavily claused warrenties as they prohibit evaluation of pretty much any performance claim. Secondly, such a the policy allows a full evaluation of the knife *without monetary risk* before it is actually needs to be depended upon. Thus you can determine exact what the abilities of the tool are, and thus you are in a much better situation to come up with functional options in an extreme situation.
Now as for your point that you may exceed the abilities of the knife in extreme situations, (you known the knife is going to fail but have no option so give it a shot anyway) if the knives are to be used in such a manner, your best bet (in regards to protecting against shards or keeping the knife in one piece) would be to use a fully soft knife with extensive tapers. However because the prying ability is vastly reduced, that knife will fail to be able to complete the pry in sutuations with the other would succeed. Which has direct and obvious conclusions to the person which is depending on the prying being successful. Note as well that by simply wrapping the knife in cloth any shard danger is made insignificant even with the most brittle steels, so just cut off your sleeve, pant leg or whatever first.
Ed :
You make a lot of generalizations on 52100 by its book properties. In some cases you could be correct, but this is different stuff.
First off, I have also used 52100, forged as well as stock removal. Secondly the generalizations are often steel inspecific. However exactly which performance statements do you disagree with. Do you claim that your 52100 at 60 RC is actually tougher at the edge than S7 (which exceeds the toughness of A2 more than three to one), is more corrosion resistant than 420HC, or that it has a higher wear resistance and greater tensile strength than CPM-10V at 4-5 RC points higher?
Many of the performance generalizations can be shown to be true by a simple logic extension of the general behavior and examining the consequences.
For example lets assume that tapers actually increase strength and rigidity. Consider a taper from spine to edge (the primary grind), the basic taper assumption then predicts that fully flat ground blades are stronger than sabre ground ones. It would also predict that the more acute an edge is ground , the stronger it would get - that leads to nonsense quickly, infinite strength with no steel.
Or consider the strength of the soft spines. Lets assume that the softer spines are in fact stronger than the spring tempered ones. This means that they have a higher resistance to deformation as that is how strength is defined. Now if this was true they would also score higher on the HRC tests as that is also a deformation test - yet they don't as they are softer. It would mean for example that the softer spines would actually be more difficult to file than the spring tempered ones.
The variables are astronomical, we may never know the limits
It is not as complicated as you are describing. For reference see "Heat Treatment Shanghai, 1983", Third International Congress on Heat Treatment of Materials which contains a paper presenting testing of multiple quenches and the effect of forging on the grain structure. The increase of dislocation density induced by forging (the forging temperatures were also studied) will cause grain refinement when the the reheat rate was 100-150 degrees / minute. It was also found that going from as-quenched martensite (soaked in liquid N2) gave a finer grain than going from tempered martensite. From memory, forging by stretching was also found to be superior than by compression.
As for the limits, these could easily be predicted by simply correlating the performance to the grain structure achieved so far and doing a regression model to allow extrapolation which may be quite obvious depending on the nature of the correlation, ie. linear for example. They are also obviously not infinite and there are clear restrictions, for example the wear resistance of a highly alloy HSS cannot even be came close to considering that they have very fine grain structure as well, a few microns, and have alloy carbides that make the Cr carbides in 52100 seem soft in comparison.
-Cliff