The "Gunflint" Bowie

This is really enjoyable Karl. I look forward to seeing this one in Troy.

I enjoy looking a little deeper into WIPs and looking at how other things are done. I really like your effectiveness in using your shop space by putting much of your equipment on wheels.

Brian
 
Thanks Karl for the pictures , and I know what the finished knife will look like." Fantastic" As allways.
 
A little progress today.
I've got to be honest here. This was the first knife - I think - that I've made from my 5160 this year. Seems like all I've made has either been Damascus of some sort, 1095, W1 or W2.
But I was reminded QUICKLY! of what I had in store.
For those who have never seen the photo, I think it was back in '02 or '03 that I acquired 2400 feet of 1" square 5160 made in 1984 at a mill in Illinois. It was a "special order" run for a manufacturing process for the creation of anhydrous ammonia application knives. After the company ordered the steel and it was delivered, they changed their process and the steel was never used.
I found it, literally 20 years AFTER it was made, stacked up on pallets behind the plant where it was never used.
I got it ALL!

5160-1.jpg


Right after I got it, I sent a chunk off to be analyzed. I have the specs around here somewhere. I remember the metallurgist who did the analysis say, "Wow! That should be some really deep hardening stuff!"
Anyway , earlier on in this thread I mentioned how I was sure that it would harden up under clay, as well as the tang itself simply from air hardening. Well, I forgot just how tough this stuff is.
Once I started to sand it, it was almost like Cru V. If you've ever tried to clean up a Cru V blade, you'll know what I'm talking about.
Anyway, I tried to keep that clayed up spine out of the quench, and I'm sure I did a pretty good job. Even with that, I could still skate a file on the spine!! Insane.
So, after I cleaned up the blade a little, I did a pretty intense draw-back on the spine. And the tang as well, so I could thread it later.

(clean up the ricasso)

CDa-1.jpg


(After an intense re-grind and rub job)

CDb-1.jpg


(draw back in progress - I keep the cutting edge and about 1/2 the blade submerged to stop the draw-back)

CDc-1.jpg


CDd-1.jpg


Result

CDe-1.jpg
 
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So now it's time to mark and slot that guard.

CDf-1.jpg


CDg-1.jpg


My ricasso is .262".
My end mill that I used was .123".
So, if I cut a slot .123" wide, I will need .139" more - 1/2 one way and 1/2 the other, or .0695" both directions.

So, here's the guard right off the mill as slotted:

CDh-1.jpg


This is slid right onto the knife from the mill:
You can see how she comes to s dead stop right where the radius is on the guard shoulders.

CDi-1.jpg



So, we file the top and bottom of the slot to match the guard shoulder radius:

CDj-1.jpg


Tap it into place:
(The radius at the top and bottom is the only place on the guard that I touched with a file)

CDk-1.jpg


And here's what you get:

CDm-1.jpg


CDn-1.jpg


CDo-1.jpg
 
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I'm really digging this WIP - can't wait to see the conclusion. Thanks for taking the time to document your progress. It's appreciated.
 
Nope - two fishin' poles! :)
(It'll be in June right after the Blade Show. But maybe I can pull off a grouse hunting trip in Oct. Then I'll take the bow. One of Chad Holm's)
 
I'll be in the Clark NX-150.
I do fly fish, just a little rusty. Not many opportunities where I live, and doesn't go well with canoe tripping.

camping_hammock_nx250.jpg


Clarkhammock.jpg
 
Don't tell anybody, but I'm sleeping outside tonight. Gonna be in the 5o's finally.

I got one of these about two months ago and used it the first time in Minnesota about three weeks ago. Unbelievably comfortable.

s7_516987_001_01.jpg


s7_516987_999_alt02_01.jpg
 
I love using the hammock tents and that enclosed cot looks very comfy

I'm jealous love camping on down the river :)
 
Awesome thread Karl!

We both know how much of a PITA it can be to do the tripod thing. But then again, for certain shots it seems easier than telling someone else holding the camera, "No, I want XYZ in the shot, not ABC!!!" ;) :D

I bring my kiln up and soak at temp too, but had never thought to add the heavy plate in the floor... GREAT IDEA! :)

I really like how you have your shop set up, looks comfortable AND efficient. Two things that are not so easy to bring together.

Love that 5160 too... awesome! :)

BTW- Where did you get that disc sander? Looks like some pics I saw of Michael Kanter's disc set-ups.
 
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