HA! Lorien thanks for documenting your thrashing of the TitaniLor prototype, strong work, sir.
The titanium alloy does soften the rigid 'thwang' of a glancing blow, which is the opposite of what one would think; you can even grab a bare tang and chop without problems.
A bit about the grip construction: There are three layers to these sword grips: first, a soft rubber/neoprene underlayer of "scales" with beveled edges, which is anchored down with expanding glue and wrapped tightly with non-stretch waxed nylon cord before it sets, with each turn putting the whole thing under powerful compression and shaping the superstructure into an oval that follows the tang shape. This makes the rubber feel hard and puts a strong force between the pinned tang and the handguard. All hilts get at least a double layer of cord, with more turns added as needed to change the swell and final size of the hilt. The waxed cord becomes almost monolithic, but it remains somewhat flexible. This completes the superstructure of the hilt, and from there the final outer layer that is held gets added, which may be removed and replaced whenever and however one wishes, with whatever cord or leather is preferred, without disturbing the superstructure beneath. This construction allows the titanium alloy sword to bend from pommel to tip, like a bow;
the grip itself is flexible (but quite stiff). Pressure within is maintained between the pommel and guard, and the sword's owner gets to replace or alter the outer layer with impunity!
To answer Mr. Stifle: Grinding the alloy can be done in any normal fashion, but slow belt/tool speeds and high pressure work best (and wet grinding, too). Care must be taken to deal with the magnesium-like sparks, chips and dust. The alloy will destroy normal AO belts almost instantly, zirconia belts just skate off of the metal. Ceramic belts BY FAR work the best, and files work fine as well, as the metal isn't especially hard like steel can be. However, expect all abrasives and cutting tools to have a short lifespan. Grinding stones and metal cut-off wheels, any of these types of high-speed abrasives will be obliterated by the titanium. The faster you hit the titanium with an individual grit, the harder the metal hits back, and the titanium will win that altercation in short order.