Well said and I forgot to say thank you for doing all this and posting Vids no less.
THANK YOU !
I too think in metric (was hammered into me in American schools and then it failed to show up in our modern (USA) life.)
~ 2.1mm blade back
Now youre talking !
(and ~ .38 mm at the edge is a given)
I understand the attraction of cutting the cardboard and mdf etc as it is every day material but I am drawn to and suggest for testing purposes a more consistent material such as heavy plastic or maybe even aluminum.
I dont know it just seems it is so easy to have a rogue hunk of grit or even a stone in cardboard or rope that makes an otherwise great steel look bad because of an early collision with said rock.
For thin blades to really shine for me they need to be cutting wide fairly rigid media such as say thick plastic or a firm apple. Those aren't the best examples but maybe you know what I mean. Anything can cut flesh and string. The problems start when the edge gets held out of the cutting at the edge by the rounding of the honed edge or the blade gets "steered" by the material pressing on one side or the other of the spine of the knife
The other thing that came to mind right off was edge shape. The edge shape you have chosen, at least when hand held, for me, kicks out of cardboard. The rounded area rides up onto the surface. A straight blade edge, ha, ha such as a box knife, stays down in the cut. Partly why I put no curve on my abomination that you may have seen here recently my #12 Opinel with the Sawedoff short blade.
One grind stone media that works well for sharpening and preventing heat and warp are the BLUE stones e.g. Norton's SG (ceramic alumina). I dont know what that translates to for surface grinders but for hand grinding it is hard to beat.
One last thought/ bit of feed back : when you get around to testing 1095 I have read and believe that all 1095 is not created equal. May not be homogenous across the specimen. I would strongly encourage going with a high end plain high carbon steel such as Hitachi White Paper steel or some such.
Cheers and Good On Yah !