I guess I am a fanboy or something?
First off. Most if not all of the stories posted here involve some sort of problem like liner rub or blade play....my question is was it there the day you bought it new? If so, why did you not return it to the dealer you bought it from (immediately). If not, then it must have developed over time and I would possibly classify as wear and tear...sorry, but IMO that is not something that I expect to be handled under warranty in many cases. If it can be repaired...I would consider it a high level of CS for the company to repair if free and use my money to ship it back!
Secondly, Spyderco makes knives...many of the knives are made in factories that are not in Golden, Colorado and perhaps they do not include in their sales enough margin to buy up and store a big pile of spare parts for the knives that they have discontinued over the years (if I was making knives, I sure wouldn't).
So, lets put ourselves into a manufacturers shoes for a second. A guy calls you up and reports a problem with a knife. You have no way of really knowing what he/she is talking about (your wealth of experience dictates that (perhaps) many of these sorts of calls are about issues that really are not related to defects...perhaps many are related to abuse or ignorance...it happens). So you request to have a look at the knife because inspection is the only way to be sure WTF is the matter...at this point ask yourself, "am I going to cover shipping on every such call?" I bet a large number of these problems are not really a big enough problem for consumers to risk their own 5 bucks to learn the difference between "ignorance" and "defect". Perhaps this is a bad policy in your opinion, personally, it is a rule I can live with...and it is going to make me that much more DILIGENT in including instructions with the knife explaining EXACTLY what I see as a problem.
Disclaimer: ignorance is not a bad thing it is a real thing. Allowing a tight action or lock to "break in" is an example that not everyone knows about. Another example might be figuring out how to center your own blade on a military that is off center as a result of you running over the knife with a full wheelbarrow in the yard (warranty?). These sorts of things are NOT defects, and they are typically easy to fix. THESE are the sorts of things that *I* as a manufacturer would not want to be paying for the shipping on!
I will grant every single person reading this that I have never had an issue with CS/warranty repairs. Perhaps Spyderco has some developing issues? I am not going to claim one way or the other, but so far what I have seen posted I just do not have enough solid info to be convinced that Spyderco DOES have a problem.
I am not jumping to defend a company here. The company seems pretty clear on the rules and policies...that as far as I can tell they have not changed. I am very interested in this thread, and I have (I believe) a very open mind on the discussion. If you have done everything in accordance with the directions Spyderco CS provides and with a healthy dose of diligence and common sense, PLEASE post your story (good or bad).
Regarding the "one time replacement" that some have reported receiving. I view this sort of "good will concession" to be fairly common among companies that are making a concerted effort to please customers. I have run into VERY few that do not explain that this sort of concession is a one time deal. This verbiage hopefully conveys the concept that, "hey, your particular situation is sort of outside the box, we are doing what we can to help you out, perhaps because we find ourselves in a unique position to do so, but do not expect it in the future because it is in fact pretty special, and for crying out loud we do not want every Tom, Dick and Harry on the web expecting to get a free knife because you did!" It surprises me when I hear this sort of topic posted as a negative thing (they issued a replacement that was not requested in a (perhaps) gray area of the warranty...I would expect happiness and gratitude).
Hope this post does not aggravate anyone. I am trying to take a fair view (in my mind). Sometimes these things seem one sided, but if you put yourself in the position of the company (and try to comprehend some of the "issues" they have to deal with), your view point may change slightly.
Honest, legitimate complaints probably comprise 25% of the complaints we see in customer service for the products we deal with, I am not suggesting that Spyderco deals with the same percentages, but when you see 3 out of 4 people (like I do) presenting a product for retail return or warranty that has obviously been abused willfully, you start to understand why some companies suggest you pay shipping just in case yours is not a defect.