Last week I sent over some drawings to a waterjet cutter for a quote. Today I picked up the pieces. I have a bunch of folders to make for Christmas presents for the men in my family. This will allow me to get them done. Accounting for the water jet kerf I altered my drawings, left all the 2-56 holes as pierce cuts, kept the pin and pivot undersized. Everything came out perfect. I just need to smooth out the pin track. I timed it as I did one liner, I drilled reamed and tapped all holes and it took 4 minutes with tool changes on the drill press. By the time I'd profile, drill, and tap a liner before, I had wasted a half a day. To me it's well worth the $2.97 to cut each liner. Figure the cost of bandsaw blades, slitting saws, etc.
I was able to get 2 blades out of a small piece of hitachi blue with 410 clad San Mai from HHH. I'm glad I chose waterjet as that hitachi is really freaking hard. While drilling the pivot, it went right through the stainless on each side but just laughed at the bit on the blue. I had to break out a masonry bit.