See my original post, #17560.
I see the damage to the edge and the location where the edge has rapped on the back spring, so your statement that it cannot have blade rap is false. I have not filed the kick on this knife, merely put a fine edge on it. Now if you look into the blade well you’ll see a rise on the back spring where the spring pin goes and that’s precisely where it’s striking.
the fact is that ANY knife can have blade rap if the geometry is in bad combination. As an example, go ahead and file the kick on your #92, Mayonardo. You could file that sucker until the blade rests on the back spring for the ultimate edge-crunching rap.
anyone have a good guess at stamping tolerances? Uncertainty on blade weight? Spring constant variation? A distribution of primary grind accuracy? Or likely the killer- the accuracy of the final set of the blade height, by a person grinding the kick who’s probably eyeballing it? I had a 92 show up at my house with a proud tip, so I figure it’s at least possible they can bury it too far.
It’s an excellent knife, well designed, but mine happens to exhibit blade rap and I suspect it’s due to knife-to-knife variation. If this was a more common occurrence it would be considered a flawed design by most.
Sorry if that comes off strong- rough day in the office and seeing the dinged edge of my beloved 92 didn’t help much.