Hi. I'm new to the forum... just found it a few days ago and began reading this thread. Very cool! My first trail hawk arrived yesterday, started mod'n today. The hardest part about getting started, for me anyway, was putting the thing down! I have a few questions, though. I know a lot of these have probably already been axed, and I apologize for that, but it would take me for ever to dig through nearly a hundred pages for the answers. Again, sorry for the redundancy. Feel free to link me to answers rather than answer again. I will, of course, keep digging. Might take me a year to get through it, though.
So far I've disassembled, cut down and sanded haft, stripped head and started reshaping. I've noticed that a lot of people cut their haft down to around 14". I went with 18". After wielding it for a couple of hours I noticed that the weight and balance were remarkably similar to my tool of trade... a straight-claw hammer, so I decided to match it's length since I'm already quite comfortable handling it.
Now the head. I've stripped the coating. Next I'm going to change the geometry. Hog out some excess steel from the bottom edge, giving it that concave overbite, similar to the spike hawk, rifleman's, etc. My question here is can I do it all with a grinder, or should I stop 1/2" or so from the blade and finish it off with a file to avoid overheating and fudging the temper?
Next, the top edge (spine) of the hawk head has a distinct bow to it. Can I hammer it straight, much in the same way one might straighten a 16d nail or recip saw blade, or will that risk breaking or otherwise compromising the steel? Do I have a faulty hawk, or is it just a result of the tempering process?
Cold bluing... Birchwood Casey? Is there anyone near western NC who would be willing to meet up and help me with the bluing?
I know these might sound like stupid questions... I'm good with plastics, great with wood, but have almost zero experience with metal (except dremeling out a few blades from bar stock years ago). And remember there are no stupid questions. Only stupid people.
Thanks in advance for the help. I will post pics soon.