Quenching Oil Question

He's just kidding, it must have been a slow day. ;)

For what it's worth I've quenched most of my O1 in the cheapest vegetable oil I could buy in gallon jugs. I've had excellent results. Mostly use Tough Quench these days because I felt so cheap and unprofessional using veggie oil... But the veggie oil worked just fine.


But the intitial question was about 1084 and 1095 being able to take the same quench speed as O1. They are different steels with entirely different cooling needs.
 
So... I made three blades out of 1095 steel and just as an experiment decided I'd try quenching in canola oil. My results were: the blades got hard that a file would skate over them, they did not warp, and there were no visible cracks or deformations to the steel. Also, they tempered, sharpened, and hold an edge very well. I used the same oil to quench 01 and it worked out with the exact same results. If there was something critically wrong in the process, how would I be able to determine that aside from getting micro-imaging on each blade? I want my blades to stand up to the test of time, so because I didn't use the ideal quenching oil, should I expect some serious hidden defect to appear in the future?
 
So... I made three blades out of 1095 steel and just as an experiment decided I'd try quenching in canola oil. My results were: the blades got hard that a file would skate over them, they did not warp, and there were no visible cracks or deformations to the steel. Also, they tempered, sharpened, and hold an edge very well. I used the same oil to quench 01 and it worked out with the exact same results. If there was something critically wrong in the process, how would I be able to determine that aside from getting micro-imaging on each blade? I want my blades to stand up to the test of time, so because I didn't use the ideal quenching oil, should I expect some serious hidden defect to appear in the future?

Try having a few samples Rockwell tested for hardness. You'll probably be surprised.

I think this is one of those debates where different people are satisfied with different levels of performance. Kevin is trying to tell us how to get the best possible performance out of a given steel--namely, follow the instructions of the scientists who have spent years and millions of dollars in perfecting the process for handling their steel.

The "it seems to hold an edge pretty good" crowd is sorta right, too. I've made some straight razors in the 52-54 Rockwell C range, and they shaved pretty nicely.

However, let's not pretend that we're getting the maximum performance out of a given steel if we're not using the proper austenizing temperatures, suitable quenching oils, and appropriate tempering temperatures.

It's kind of a shame to pay for a Corvette and be satisfied when it performs like a Chevette, but hey, some people just need to get to the grocery store.

Josh
 
Try having a few samples Rockwell tested for hardness. You'll probably be surprised.

I think this is one of those debates where different people are satisfied with different levels of performance. Kevin is trying to tell us how to get the best possible performance out of a given steel--namely, follow the instructions of the scientists who have spent years and millions of dollars in perfecting the process for handling their steel.

The "it seems to hold an edge pretty good" crowd is sorta right, too. I've made some straight razors in the 52-54 Rockwell C range, and they shaved pretty nicely.

However, let's not pretend that we're getting the maximum performance out of a given steel if we're not using the proper austenizing temperatures, suitable quenching oils, and appropriate tempering temperatures.

It's kind of a shame to pay for a Corvette and be satisfied when it performs like a Chevette, but hey, some people just need to get to the grocery store.

Josh


Josh I agree 100% with your statement, however I cringe at the use of the "sci.." word in the second paragraph. I have no problem with it but it opens your excellent argument up to that same tired, old knee-jerk reaction, as if you have said that priests had spent years developing something.

So I would like to verify things by saying that I am not a scientist, I am just a bladesmith, however I have looked into this subject for years, using Rockwell testing and micro-imaging, I even have some of those images, which I have shared in the past. With a steel like 1095, with a window of success at 1000F of around one half of a second, quench speed is extremely critical and the consequences of ignoring that can be summed up in two words- fine pearlite.

Although the file as a definitive test is easily blown completely out of the water, it is still worth reiterating that a file can not detect fine pearlite intermingled with martensite, it can only indicate it when there is a majority of pearlite. On the flip side, when quench speed is too fast, such as using the fast oil with O-1, you do get micro cracking (something else I have plenty of first hand images of), which will not be at all evident and the knife may take abuse for years only to catastrophically fail when you least expect it.

Qualifying a heat treatment on an immediate pass fail basis doesn't work so well. It is like the habitual deep fried Twinkie eater saying that healthy foods are a gimmick since they have not dropped dead yet. On the short term a full medical examination would indeed show more immediate consequences of spurning real food, but if one really looked at the performance of the Twinkie eater compared to a health conscious individual, the signs would be there.

The truth be told from what I have seen described as a fine performing knife in my career, I would say that one could quench 1095 in warm mud and still have it come out as acceptable for many users (i.e. our Twinkie eaters only have to get their fat asses from the couch to the kitchen to be considered fit, a marathon would be another story). We simply do not use our knives to the level all the marketing has us believing we do, and let's face it all a knife has to do to work is cut objects softer than itself, something that even paper can do if we grab it wrong.

I have yet to meet anybody who intentionally sets out to do something half-assed even on a one time or hobbyist basis. It is human nature to say that if this is worth the time doing it is worth doing the best you can. In the making of the knife the three most important things for performance are- 1. The heat treatment, 2. The heat treatment and 3. The heat treatment. So just as I doubt anybody sets out to make the worst looking knife they can, I also assume they want advice on how to achieve the very best heat treatment they can. I assume that I am doing the greatest favor by suggesting proven products developed by and for industries that are a whole lot more serious and critical on results than knifemakers. Oil companies or scientists are not responsible for heat treating products, industries that have to have the heat treatment dead on, every time, developed these oils! We have the luxury of pooh poohing them because we simply do not have to meet the same high standards.

Putting any effects on the steel aside, we can now talk about consistency and long term value. Heat treating oils are designed to take 1500F parts plunged into them day in and day out with still providing the same results in the 10th batch as they did the first. Let’s say something off the super market shelf does indeed nail it dead on the first time, where will it be ten blades later? Oxidation, natural decomposition (something more familiar to organic oils than mineral based products*) thermal breakdown, sludging etc... When factoring in predictability over time the fancy oils start to look a little cheaper, and then when you bring performance back into the picture, they start to look like the most value for your buck.

* edited to add that although this could leave an opening for the “just plain mineral oil is cheaper for the same thing” crowd, it should be pointed out that quench oil in not just mineral oil. 0.39% is a very small amount of anything yet that is all it takes to make the huge difference between the behavior 1045 and 1084. It is called chemistry. (why only have half of the folks mad at me when I can have them all:rolleyes:)

Fitzo hand me another Dixie cup, it looks like I just used another whole pack:D
 
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Josh I agree 100% with your statement, however I cringe at the use of the "sci.." word in the second paragraph. I have no problem with it but it opens your excellent argument up to that same tired, old knee-jerk reaction, as if you have said that priests had spent years developing something...

Tai hasn't seen it yet, so I think we're good. :D

I would like to amend my statement, changing "scientists" to "people who have a lot at stake." Or something similarly vague so as to avoid causing spastic reactions. :)

I think heat treating is about understanding the fundamentals of what's going on in the steel, then combining that knowledge with an understanding of the limitations of whatever equipment you happen to have at your disposal.

I don't have a computer controlled kiln, so I probably won't be heat-treating any stainless in the near future. I can do a decent heat treat on carbon steels with my gas forge, thermocouple, Parks 50 and toaster oven. I could do better with a kiln or salt pots.

In an emergency, I might use veggie oil, but I'd choose a suitable steel for the tools at hand, and I'd keep in mind that my results might not be as good as what I'd get with a better tool.

It's about choices guided by knowledge. :)

Josh
 
... Fitzo hand me another Dixie cup, it looks like I just used another whole pack:D

Kevin, it is good to see you bailing! The good news is, Dixie is still in business, so there is a continuing supply. :)

Josh, you write well, and with fairness.

The goal remains to simply encourage informed decision making.
 
Well, sarcasm aside, I think that as a new knifemaker, I have indeed learned something new. I have read articles in books and magazines and watched videos on learning how to make knives. Most of those sources just say to use whatever oil is on hand, including old motor oil. If these resources are out there to train people who don't really have the experience to know any better, why are they so misleading. If quenching specific steels requires specific quenching mediums, then why train otherwise. What is with this "goop quench" backyard formulations if it is not the proper thing to be using. If it really means making a better knife, then yes I will without further hesitation go out and find some of the proper quenching oils. I want to sell my knives with confidence that they were made properly and heat treated properly. Thanks for all the expert opinions. Bye the way, if I do start using the proper quenching oils, can I still temper in my kitchen oven without going and buying a $2000 heat treating oven, or is that an absolute neccessity as well.
If it starts coming down to that, then I might as well find myself a different hobby before this one puts me in the poor house.
 
I don't plan on wadding into this pool to deep, but I did want to point out just a couple of things that you guys can flame me on latter if you wish.

1. Those books and videos for getting people into knife making are just that, to get you started. Your first gunsmithing project is not building a sniper rifle from scrap, why is your first knife going to be as good as a ABS master or some of the well knows guys here?

2. If you choose to use goop, then learn to use it well, and pick steels that work with it. H.T. is not just what tools you have it's knowing how to use them.

Ok flame on.
 
Well, sarcasm aside, I think that as a new knifemaker, I have indeed learned something new. I have read articles in books and magazines and watched videos on learning how to make knives. Most of those sources just say to use whatever oil is on hand, including old motor oil. If these resources are out there to train people who don't really have the experience to know any better, why are they so misleading. If quenching specific steels requires specific quenching mediums, then why train otherwise. What is with this "goop quench" backyard formulations if it is not the proper thing to be using. If it really means making a better knife, then yes I will without further hesitation go out and find some of the proper quenching oils. I want to sell my knives with confidence that they were made properly and heat treated properly. Thanks for all the expert opinions. Bye the way, if I do start using the proper quenching oils, can I still temper in my kitchen oven without going and buying a $2000 heat treating oven, or is that an absolute neccessity as well.
If it starts coming down to that, then I might as well find myself a different hobby before this one puts me in the poor house.

There are lots of books out there about getting rich by leveraging "no risk, low interest loans" too. :D

You're absolutely right that there's a lot of misleading information out there. Bladesmithing has a lot of Dark Ages hocus pocus lore that lives on today. The good stuff is there, too, and you'll need to learn the difference. Keep reading, and if you really want to cut through the nonsense, invest in a good introductory metallurgy book. You can get Metallurgy Fundamentals on abebooks.com for less than $5. A few hours reading that will really get you started on the right foot. The basics are pretty simple.

And no, you don't need a $2K tempering oven. Up until this week I was doing my heat treatments in a crappy make-shift forge made out of firebricks and heated with a plumber's torch. I temper in a toaster oven (it's a good toaster oven, but it still only cost $50.) Grand total for the setup is less than $100, and I had an 1080 blade test at Rockwell 60 after a 400 F temper.

With the right knowledge, you can make sub-par tools produce decent results. Read, observe, ask questions. You'll catch on quick. :)

Josh
 
However the more sophisticated the tools, the more sophisticated the work can be done (for. ex. using powder steel or stainless, keeping more reliable track of your previous HT's...)... If you want to sell knives you have to invest on equipment and knowledge. Without investment it's not possible IMHO to satisfy all the customers every time. These days I feel more relaxed as my production quality is better, Invested some, gained some...
 
Man I love these threads, I LEARN SO MUCH! I'm guilty of being ok with just ok and quenching in whatever I had handy and even telling others the same... (I cringe at the thought of it now) so lemme throw a monkey wrench into this and ask about W1/W2 and a 10% brine solution... is it worth it? is it just "ok" or is there a super quenching oil designed to maximise the martensite transformation for these steels? (assuming that all else is right, quenching at 1450ºF etc etc)
 
Well, sarcasm aside, I think that as a new knifemaker, I have indeed learned something new. I have read articles in books and magazines and watched videos on learning how to make knives. Most of those sources just say to use whatever oil is on hand, including old motor oil. If these resources are out there to train people who don't really have the experience to know any better, why are they so misleading. If quenching specific steels requires specific quenching mediums, then why train otherwise. What is with this "goop quench" backyard formulations if it is not the proper thing to be using. If it really means making a better knife, then yes I will without further hesitation go out and find some of the proper quenching oils. I want to sell my knives with confidence that they were made properly and heat treated properly. Thanks for all the expert opinions. Bye the way, if I do start using the proper quenching oils, can I still temper in my kitchen oven without going and buying a $2000 heat treating oven, or is that an absolute neccessity as well.
If it starts coming down to that, then I might as well find myself a different hobby before this one puts me in the poor house.

Mr. Reichert this post says volumes and I am completely on your side as I firmly believe that you along with countless others have been victimized by the garbage that is currently in print in knifemaking publications. Those resources are misleading because they can be, and they are not nearly as interested in good information as they are in selling magazines or marketing certain individuals or their products. Would the average person buy a magazine or a book if it told them that they would have to really work at it, perhaps for years, to develop the skills necessary to excel in this ancient craft, or that to keep up with industrial heat treatments you may have to really know your stuff or invest in the proper tools? Most folks are more enticed by the alluring claims of instant success with no investment that those pandering publication know will sell. It is no different than the methods of Kevin Trudeau, Tony Robbins or Ron Popeil use, by promising instant success if you simply follow (but more importantly buy) their advice. The line is that if you want to instantly make fantastic knives for less than $100 setup, just buy and follow their proven secrets! Why do people still make the folks selling weight loss pills rich? Because it is much more alluring than having to actually work to lose weight. Anything really worth having is never cheap or easy! You either have to spend time or money, perhaps both, but shortcuts invariably will just cut yourself short.

Also think about it, if a person has made a career out of their famous weasel pee and bear grease quench, how do they ever back off from it without making a very unpleasant admission about all the knives made with it and their career up to that point? A better strategy (yet less forgivable) would be to convert as many new impressionable folks over to their questionable methods in order to prop them up and give them false validity. Some may even invent whole new areas of science that they can get famous on despite the fact that it is nothing more than gibberish that the public does not take time out to verify. It is a part of what I call the dumbing down of knifemaking. If a few shysters and their devoted lackeys decide to self lobotomize that is fine with me, but too many are not satisfied with that, they need to dominate the market with their nonsense and insist that I dumb down my knives as well. This is when I get angry and push back. If we can get enough real information out there perhaps we can have the freedom to make the best blades we can for a well informed market.
 
It's amazing that in the several basic intro to knife making books I've read in the past, I remember very little discussion about what to use for quenching. One book I read even recommended a certain type of organic-based food oil in part because it "smells like baking bread" when you quench!

It wasn't until I got on this site that I even knew there were dedicated quenching oils of different speeds. Luckily, that was well before I started to actually make knives. And I'll admit, I've used fresh canola to quench my O-1 up until this point, as O-1 hardens deeply and the canola approximates a medium speed oil, but I'm eagerly awaiting my AAA and park's #50 to be able to really work on getting the most out of the steels I use.

Thank for the great discussion.

--nathan
 
Man I love these threads, I LEARN SO MUCH! I'm guilty of being ok with just ok and quenching in whatever I had handy and even telling others the same... (I cringe at the thought of it now) so lemme throw a monkey wrench into this and ask about W1/W2 and a 10% brine solution... is it worth it? is it just "ok" or is there a super quenching oil designed to maximise the martensite transformation for these steels? (assuming that all else is right, quenching at 1450ºF etc etc)

OK, this is a good question--good thinking.

Most of the time, the quenchants we beat up on regularly produce sub-optimal results because they are too slow to harden the steel fully.

Water and brine are the other extreme--they cool too quickly, causing stresses that can crack the blade.

You can do water quenches with W1, W2 and even 1095, but I hear you'll lose as many blades as you save. Those that survive might have microcracks that only show up later.

I use Parks #50 to harden my W1 blades, and it works very well. If I want to create hamon, I'll put a clay coating on the back to slow the cooling and make the differential treatment.

Josh
 
As Josh mentioned, because of the extreme shock of a water or brine quench, you will loose blades. Even expert smiths who do everything assumedly correct will loose a good many blades to a water quench.

There is nothing wrong with using water to quench a water quenching steel! But because of the thin cross sections we create in knives, you will almost certainly experience failures. That's why many use an oil like #50 that approximates a water quench speed without some of the shock.

--nathan
 
Well, I'm in a minority here, but I don't have anything against brine quenching smaller blades. On longer blades I think the chances for severe warp and cracking are exacerbated.

You can also minimize some of this if you through harden the steel before you grind it. Not any use if you want a hamon, but if you're just looking for a hardened knife it'll work just the same as air hardening steels ground after heat treat. I've done this with 15N20 more than once because I have so many problems with it warping. Nice part about this is that you're not losing much work if something goes awry.

On the super-quench ultra fast question - I don't see any point in trying to cool faster than the spec. It might even be possible to end up with microfractures just like was mentioned with quenching O1 too fast.
 
So if nearly half the 1095 blades that are brine quenched end up cracked or whatever, wouldn't the other half be on the verge of cracking or have micro-fractures already? I am just thinking, wouldn't a less-than-perfect oil quench where not all the pearlite has transformed be better than a blade that was quenched in the brine and may contain fractures? This may be a stupid question, but that is a mark of intelligence in the making. If pearlite is basically un-hardened steel, then wouldn't having a small amount of it in the steel matrix of a hardened blade be a potentially good thing? Wouldn't it make for a more flexible, tough blade? Kinda like having hard and soft steel folded together to make a stronger steel? Go ahead, I'm ready for whatever sarcasm you have to deliver......Let me just get out those dixie cups......
 
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