Actually, PM's have similar impact toughness in transverse and longitudinal directions. It is the rolled steels that have different impact toughness in either direction.
Ingot steels have a greater difference yes and this would be expected due to the higher segregation. With P/M's the increase is generally uniform, you are not trading a more equal impact toughness with a lower total magnitude, you just don't see the magnitude of the difference between cross/along the grain as you do in ingot steels.
Compressing a powder is not better than melting ore. Even though the individual particles are homogenous in microconstituents, I have a hard time believing that the molecular bond is as strong. So n effect you have a more homogenous steel, better on paper, but you have a process that IMO does not bond at the molecular level as well, and thus the results we are currently seeing.
As HoB noted, it isn't just a compression like packing sand, but under significant pressure so the steel will become uniformly bonded. It isn't a molecular bond though but a metallic one. There is some issue about voids and P/M's are not 100% solid so there is a valid question here about the exact level which the various manufacturers have as their tolerance as they all use different methods.
Now, if you forged these steels mechanically, then I can see big improvements over other steels.
They are rolled. They can also be hammer forged, many makers have done this, but it would be hard to argue that didn't do anything but make it worse because that tends to induce uneven grain growth.
Or have I misread your testing.
No, I have said that about 3V, it has not performed as I would have assumed from the promotional material. However there are many things which can effect this and until I get a known custom from a maker like Wilson who will be specific about what he does and frank about the results I am still open to the material but would obviously not promote it as being superior. Wilson's S30V blade for example is a nice example of a moderate/high wear resistant stainless steel so works well for cutting abrasive material with the known drawbacks of lower toughness, grinability, higher cost, lower edge stability, etc., of steels like 13C26.
One of the most frank comments about 3V I have seen was made by Landes who is a metallurgist (who specialized in knife steels) and knifemaker who has considerable experience with P/M's :
Roman Landes said:
Well in terms of carbide size there 3V is definately good. So edge stability is expected to be close to simple tool steels like O1, O2, file, ballbearings, etc.
The difference is, that the correct HT is way more complex and needs a high efford and costs for purchasing it will also be higher. If one wants to forge 3V there are way more rules to obey than with the "easy steels"
So in terms of edgeholding for fine edges with acute angles for very sharp knives, wich will be the best application for this type of steel, you dont have a real technological advantage by using it. Instead you have more costs and effort working it.
Of course there is the "Advantage of Hype" it is expensive and PM
The last sentance is of course what I have noted in the above, makers using a steel simply because it can be promoted as being unique and thus desireable.
... made of supposedly inferior process survived...
This is again another valid point which is ignored in the massive hype engine about P/M's. When the alloys are
of similar composition a P/M is tougher and more uniform in compostion with less segregation. Howeveryou also have to consider the influenced of the alloy. Stainless steels like 12C27 are far tougher with higher edge stability than steels like CPM154 and are far cheaper and easier to heat treat and grind.
It is no different for example that noting that simply because a knife is made out of a tougher steel it doesn't mean it is tougher than another knife which has a different shape because geometry is very important as well. So you have to consider both factors just like manufacturing process and alloy content are critical in steels, not just one or the other.
I think it would be interesting to talk to the makers using P/M from Erasteel and similar to see if they have seen chipping issues as they have similar steels. Fredrik Haakonsen has had very impressive results with them (metallurgist/SwordForums).
-Cliff