The 2016 knives have landed!

The post is dedicated to the 5% or so of people who have a punch that doesn't open easily in the BF knife! Don't break your nail - use a knife pic until you are done with this post!!:)


So I spent a couple of hours with Bill in two phone calls!
Of course he had heard from some of us by now. We both had 4-6 #35s in front of us and we discussed them at length.
The knife presented some engineering obstacles, because of our choice of blades, punch, and single-spring configuration. If you have one in front of you, you can follow along with this.
I will post and edit, post and edit, so waiting is not so tedious!
HJs%209%20and%2010%20b_zpsgjtmdfru.jpg

Here is a pic of pile sides of each variation. Note the wide swedge on the back of the Spear main blade.
Because the Spear is so wide (cutting edge - to - spine) it needs the swedge to thin the bulk, to allow the punch to pass. This is standard cutlery procedure. If you look down on the spine of the Spear you will see that the grind is off center; again, that is to allow the punch to pass. (No pic of that).
Here are the Mark sides.
HJs%209%20and%2010%20a_zpstqdt6hpt.jpg

If you look at the tang on the punch you will note a little easement bevel running into the shallow plunge cut. This, again, it to aid the punch to pass that wide spear blade.
Finally the nicely-ground punch has a near full length long flat triangle formed by the two bevel cuts on the back, same side as the easement bevel. The side bevel cut is critical to pushing the punch around , in order to make a circular cut, to cut a hole!!

Motoring right along, here's more editing!
These are all general conditions. Each knife is slightly different.
So far as I can figure we have 5% of the knives with a very tight punch, and then a few variations there-of! Most work very well!
The main drag on the punch is the sharp bevel next to that long back triangle, trying to get past the Spear blade!! It took us a while and several knives to figure that out.
We cut the phone call so Bill could go down to the shop, and alter the punch to prove our analysis true. He rounded the back of a punch, on a knife that was extremely tight, and that eased the opening movement considerably.
Interestingly, I got the same result from opening and closing the punch many, many times!!
:eek:
Now my thumb nail is tough, inordinately so. My children wanted me to register it as a dangerous weapon!! I have no trouble opening a mint Remingtom 1123, for those of you familiar (kind of like GEC's first #23s back in 2006-2007). I could NOT open that punch at first, without my trusty blade pick!! Cocking it open at night, and running it open and closed, first with the pick, and now with my thumb, I know any of you can open it easily!!:thumbup:
I am sure it polished the striking surfaces, so they now slip by each other. I used very little oil, if any, until I was done!! (Scary!!:cool:) That actually might have speeded things along!! Oil prevents wear, and in this case, you want a little!

More editing . . . . . .

Here's what I concluded (remembering my experimental sample is small);
The knife will break in with some patient attention. If you can't or don't want to do that, you can send it back to GEC, and Bill said he will round the punch. You will then have an altered knife of course, and the punch may not be as aggressive in cutting a hole. But the punch will open more easily.
Personally, because the knife responded to my persistence, I have bonded with it, and it is riding around with me!
I will edit more tomorrow maybe, and answer questions IN THIS POST!!

A) GEC has several more BF knives to be finished. After some further consultation, we've decided to apply Bill's alteration to the back of the punch, to give it a little more clearance. It is not dramatic, but will make it easier to open the punch.
B) Very important! If you decide you want the knife to go back, here are the steps:
It must be in the original tube, and the knife must be un-altered, and un-damaged.
Include a return address along with instructions about what you want, INSIDE the shipping box.
 
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I got mine today. Falls into the category of main blade is fine but the harness blade will not open with the main blade closed. It will open fine (a little stiff) with the main blade open. Both blades have snap with the harness blade better. I have flushed with WD-40 and mineral oil. I will try soapy water later and continue working it. Otherwise I'll wait and see what is decided to do next.

A beautiful and nice sized knife.
 
Well done Charlie and Bill. I mentioned that mine had this issue ever so slightly but still noticed the same thing. I think if everyone works the punch it will definitely help.

For those that don't know. Here's a knife pick...
e40305dbdc32df0881645523fa7f801e.jpg
c1deacf8266dc53eff050864dde41518.jpg

Charlie, maybe we need a SFO knife pick (blade key) in the near future. I love these things! [emoji106][emoji106]
 
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Thanks for your post Charlie, but somehow feels incomplete without a picture of your weapon of a thumbnail :thumbup:
 
I'm willing to try to wear it in but I can barely open the punch even using a small screwdriver as a pick (have never needed a pick till now). It sure seems that GEC should have been function testing opening and closing especially given the nature of the design.

Please don't take that wrong. I view this as a minor annoyance with a beautiful knife rather than the end of civilization like some others do apparently.
 
...More editing . . . . . .

Here's what I concluded (remembering my experimental sample is small);
The knife will break in with some patient attention. If you can't or don't want to do that, you can send it back to GEC, and Bill said he will round the punch. You will then have an altered knife of course, and the punch may not be as aggressive in cutting a hole. But the punch will open more easily.
Personally, because the knife responded to my persistence, I have bonded with it, and it is riding around with me!
I will edit more tomorrow maybe, and answer questions IN THIS POST!!

I bolded the text in the quote.

Charlie, as one who is still on the fence (I'm not crazy about the color and generally detest worm grooves but I do LOVE the pattern) will the yet assembled knives' punches be modded in any way at the factory? I would rather take my chances and have one as pictured than one with the rounded punch.

Thanks to you and Barry for all your efforts.
 
What is the RETURN/REFUND procedure?

GEC told me to contact Barry. Barry told me it has to be sent to GEC...

Im not in a hissy or upset or anything like that. I just want to return a non-functioning knife.
 
I don't have a dog in the fight because I did not purchase this knife (yet at least...).
Order one now. You'll regret letting the opportunity pass.

I'm one of the many whose knife has no issues. Extremely pleased with mine.
 
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"Shawk and Awl"

Thank you, Charlie and Bill for addressing the issue. To me, it is just a minor issue, and because it is due to a new design that was selected by the folks on this forum, I am proud to have one! And since it is a new design and premier production run, as with all new designs, some bugs may need to be worked out, but what a thrill to be part of it!
Thanks!
 
Guys, some of these seem have the punch binding against the spear blade, right at the high point of the swege. Try opening your spear blades before opening the punch, and see if the punch doesn't open easily with the master open. The spear may be 'locking' up the punch when closed.

This isn't a fix, just an observation. This pattern is so tightly fitted that a couple thousandths of an inch makes a difference.
 
Hopefully they are fixing the one's that are still at the factory ... If the fix involves not being able to have a perfectly round hole punch I'd rather have the fix. If I need a perfectly symmetrical hole I won't be using a pocket knife. If I just need a generally roundish hole I'm sure this would do just fine.
 
This probably isn't the proper thing to do, but slightly sanding the shoulder on the main blade might make room for the punch. Not a recommendation, just an observation.
 
There are some more additions at the bottom of post #121. Please read them !!
 
Thanks for the update, Charlie and a big thank you to Barry, Charlie, Liam, Spark, GEC, and anyone else involved in this project.

I don't do well trying to fix things myself. I often end up making the problem worse than it was in the first place and wishing I would have never messed with it. Tried to change a light bulb once and it ended up costing me $300. Not really but you get my drift.:)

My Drover is enroute to GEC as we speak. I'm okay with a less than perfect yet satisfactory punch as long as it opens and closes properly.

I'm looking forward to getting the knife back in good working order.

Thanks again to all those involved.
 
This probably isn't the proper thing to do, but slightly sanding the shoulder on the main blade might make room for the punch. Not a recommendation, just an observation.
GEC will polish the back of the punch if you send it back, but if you have the talent . . . . . . . . . . . .
 
There is a little steel end piece sandwiched between the tang of the spear blade and the pile-side brass liner. I think the pin that goes through the bolsters on that end of the knife also goes through this end piece.

The end piece rotates slightly when the knife is opened or closed. In one position, the end piece touches the end of the spring. After rotating, there is a 1/16" gap between the end piece and the spring. Is this by design?
 
Are you reeling to the catch bit?

Catch Bit
A small piece of metal, usually brass, which acts as spacer to make up the difference between a thin pocket knife blade and a thicker spring that operates it. The catch bit is shaped so that it will not move when the blade is rotated. A pocket knife may also be designed with a thin blade and catch bit to make room for other blades.
 
Yes, that sounds like the "end piece" that I'm referring to.

Touching the spring:
8NXkHiu.jpg


Moved away from the spring:
Ikar3WH.jpg
 
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