THE Hollow Handle Knife Thread

I am still a bit bummed that objectively the best Survival Knife I have so far, in every category you could shake a stick at, has "Rambo the Mission" actually written on it... How embarrassing...

That's nothing to be bummed or embarrassed about. The Mission is a super knife made by a super knifemaker. Life is short. Who cares if it is it stamped "Rambo the Mission". Carry it, use it, and enjoy it with pride. :thumbup:

Gaston, I can't seem to find your email information. I sent your knife to Vaughn as you and I agreed upon in our phone discussion, as after evaluating the knife I thought it best it go to the maker instead of me modifying it. I was under the impression that you and Vaughn had resolved the issue. As that is apparently not the case, if you want to, please email me and I can provide you with contact information for Vaughn and the two of you can work it out.

Sam, glad to hear Gaston's SA9 was sent to Vaughn.

Gaston, please contact Vaughn and give us an update. I'm very interested to hear his thoughts on the edge and handle separation.
 
2 of my hollow handle knives.. A South African Shadow I, and a USA Shadow II, numbered and hexagonal cap.
I know these are not Lile, Neeley, or Colin Cox or Martin, but I love them anyway... And I love ALL of the hollow handle, thanks for this thread, it is one of the most interesting I have ever read..

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That's nothing to be bummed or embarrassed about. The Mission is a super knife made by a super knifemaker. Life is short. Who cares if it is it stamped "Rambo the Mission". Carry it, use it, and enjoy it with pride. :thumbup:



Sam, glad to hear Gaston's SA9 was sent to Vaughn.

Gaston, please contact Vaughn and give us an update. I'm very interested to hear his thoughts on the edge and handle separation.

As on the Cox, there would be no separation issue on the Vaughn if there was just mechanical locking: A simple cross-pin would have done it in both cases... Early Cox hollow handles, like the all-black ones that you posted a book page on, are mentioned to have a screwed-in locking... Materially there was no real failure in either of mine, just that nothing was done to keep the two parts fixed together...

I did not remember that my SA9 would absolutely and definitely be sent to Vaughn, as my conversation with Sam involved mainly fixing the existing edge with a "paper wheel", and that I had found a new sheath for it (since used for another knife). Sending it to Vaughn may have been mentioned in passing, but I can't remember if it was as a sure thing or as a later option... I might have missed or forgotten a follow-up email confirming this. I might get in touch with Vaughn when I figure out how to approach this in a non-insulting way...: He is obviously a great craftsman, as the knife had the finest workmanship I've ever seen (the sawback alone is a kind of work of art), but the issues with the edge and edge thickness were really among the worst.

I have since observed closely photos of other SAs, both Neeleys and Timberlines, and as far as the 7.5 and 9.4" blades go, the edge geometry is the same in all of them: I think this is simply the way he thinks these things should be done...: If you want to know what kind of geometry that is on the cheap, get the Boker Apparo, as it is strikingly similar in the approach to the grind.

This extends in some measure to his current manufacture of the Lile knives, which are still made, and the most expensive and precisely made of the "Next Generation" post-Lile stuff: The other "Next Generation" maker that I know of are the Vince Ford First Bloods: These also appear very well-finished but have consistently no functional dipped sawteeths, which the Neeley-made ones always seem to do. I suspect the Vince Fords are thinner-edged, but without the knife in hand it's hard to say.

The Vaughn Neeley FBs and "Mission", the "Mission" in particular, appear to have the same edge thickness and extremely open angle as on his other knives: My two Liles were different in edge thickness, but the "Mission" was quite OK at 0.028". The Sly II was around 0.040", and I had it thinned. They had almost no edge bevel applied (maybe 80 degrees inclusive), but they were at least of a functional thickness, the Mission being very functional. The Vaughn Neeleys Rambos appear quite a bit more finely made than the originals, but just from photos alone I am sure they are much thicker edged than the 0.030-0.040" range.

I think I'll just post this message here so you can relay my request to him if you want: If he feels like re-grinding the entire hollow grind on my SA9 to an edge thickness of 0.020"-0.025", I'm interested in paying a moderate amount, under $50 +shipping for this. However, unless the blade is re heat-treated, I think that there will be problems at such a thinness (even if it did hold up at 25 per side plus)...

Gaston
 
Gaston,

I don't know if this is intended for TAH or myself, but you can find Neeley's contact information on the internet. Again, maybe you intended that for TAH, if so, disregard this. I won't be "relaying your request" to anybody, but you can easily contact Vaughn yourself if it is important. You were clearly excited about having it sent to Vaughn in our phone conversation, as you hoped he would re-hollow grind it. You also mentioned that you had bought another sheath for it, as the original had been ruined when you varnished over it and removed the strap. The sheath you sent to me with the knife had a yellowish-clear coating on it that was hard and cracking, and stank.

Again, I am simply letting you know that I am not in possession of your knife, and it was sent to Vaughn as agreed upon. You should also leave off the mention of the heat treat, as over the phone you even admitted that you thought the edge was just too thin to support the heavy chopping you were doing, and that the heat treat was fine. Below is a picture of the ridiculously oversized bevel you put on the knife. I explained to you very clearly that it was far in excess of "ideal," especially for a heavy knife like that made out of 440C and being used for heavy chopping.

When I examined the knife, the cause of the edge damage was very clearly the fact that it had a paper thin edge and the secondary edge bevel was nearly 3/16" wide, as is clearly shown in the photo below. I'm sure you're going to explain how this is ideal for some bizarre purpose, but in short, the answer is No, it's not. It looks hideous, it performs poorly for the heavy work you're subjecting it to (as evidenced by the repeated failures you have experienced), and in general is a real waste of a fine knife.

This does not completely rule out the possibility of an issue with the heat treat of the knife, but at this point the weight of available evidence points to the edge being very coarsely ground away to an insanely over-sized bevel that is clearly setup for failure for the task of heavy chopping. If you have any actual evidence or facts (other than your ego insisting the failure came from a very experienced knifemaker as opposed to your rudimentary sharpening hackjob), I would love to consider it and weigh it in the balance, since no one is infallible and I am not blindly defending Vaughn Neeley here. If not, you should go be quiet now.

You're embarrassing yourself just as much now as when you reversed course and "realized" that flat ground knives make great choppers after arguing with everyone in this thread that hollow ground was the ultimate answer. I'm sure you will have a huge, voluminous response explaining how I am wrong, but let's ask ourselves a quick question. Who is the one with all the beat up, reground, hideous-edged knives that have multiple and repeated failures? You need to take a break from pontificating and check your premises.

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Sam :thumbup:


As on the Cox, there would be no separation issue on the Vaughn if there was just mechanical locking: A simple cross-pin would have done it in both cases... Early Cox hollow handles, like the all-black ones that you posted a book page on, are mentioned to have a screwed-in locking... Materially there was no real failure in either of mine, just that nothing was done to keep the two parts fixed together...

I did not remember that my SA9 would absolutely and definitely be sent to Vaughn, as my conversation with Sam involved mainly fixing the existing edge with a "paper wheel", and that I had found a new sheath for it (since used for another knife). Sending it to Vaughn may have been mentioned in passing, but I can't remember if it was as a sure thing or as a later option... I might have missed or forgotten a follow-up email confirming this. I might get in touch with Vaughn when I figure out how to approach this in a non-insulting way...: He is obviously a great craftsman, as the knife had the finest workmanship I've ever seen (the sawback alone is a kind of work of art), but the issues with the edge and edge thickness were really among the worst.

I have since observed closely photos of other SAs, both Neeleys and Timberlines, and as far as the 7.5 and 9.4" blades go, the edge geometry is the same in all of them: I think this is simply the way he thinks these things should be done...: If you want to know what kind of geometry that is on the cheap, get the Boker Apparo, as it is strikingly similar in the approach to the grind.

This extends in some measure to his current manufacture of the Lile knives, which are still made, and the most expensive and precisely made of the "Next Generation" post-Lile stuff: The other "Next Generation" maker that I know of are the Vince Ford First Bloods: These also appear very well-finished but have consistently no functional dipped sawteeths, which the Neeley-made ones always seem to do. I suspect the Vince Fords are thinner-edged, but without the knife in hand it's hard to say.

The Vaughn Neeley FBs and "Mission", the "Mission" in particular, appear to have the same edge thickness and extremely open angle as on his other knives: My two Liles were different in edge thickness, but the "Mission" was quite OK at 0.028". The Sly II was around 0.040", and I had it thinned. They had almost no edge bevel applied (maybe 80 degrees inclusive), but they were at least of a functional thickness, the Mission being very functional. The Vaughn Neeleys Rambos appear quite a bit more finely made than the originals, but just from photos alone I am sure they are much thicker edged than the 0.030-0.040" range.

I think I'll just post this message here so you can relay my request to him if you want: If he feels like re-grinding the entire hollow grind on my SA9 to an edge thickness of 0.020"-0.025", I'm interested in paying a moderate amount, under $50 +shipping for this. However, unless the blade is re heat-treated, I think that there will be problems at such a thinness (even if it did hold up at 25 per side plus)...

Gaston
 
Oh God, that is a truly hideous sharpening job. :eek:
I would have chucked it in the river rather than let anyone see it, if it were my knife.

I just showed the picture to my wife.
Without any prompting, her words were "Wow, that's a lot of mistakes."

Rather says it all. :D
Also shows why I love her. :thumbup:
 
Gaston,

I don't know if this is intended for TAH or myself, but you can find Neeley's contact information on the internet. Again, maybe you intended that for TAH, if so, disregard this.

Didn't mean to drag you into this, Sam, but I'm glad we got to hear your side of the story. Thanks! Actually, I am more interested in hearing Vaughn's thoughts on the SA's handle separation than anything.

Wait a minute. Sam was the handle loose when you received the SA? Any thoughts?
 
Hello,

There are some posts and accusations going around on the internet about Sam Wilson and his Wilson Custom Knives. I stumbled across these yesterday. And while Sam Wilson and I have a conflict that ended our relationship, business and as friends, my post yesterday was an effort to let him know about it...Not to throw out accusations. And giving credit where it is due, I happen to Own a Sam Wilson Custom Knife and can Assure Everyone, with that Proof, of Wilson's legitimacy as a 100% maker of his own knives!! Thank You!!!
 
Hello,

There are some posts and accusations going around on the internet about Sam Wilson and his Wilson Custom Knives. I stumbled across these yesterday. And while Sam Wilson and I have a conflict that ended our relationship, business and as friends, my post yesterday was an effort to let him know about it...Not to throw out accusations. And giving credit where it is due, I happen to Own a Sam Wilson Custom Knife and can Assure Everyone, with that Proof, of Wilson's legitimacy as a 100% maker of his own knives!! Thank You!!!

I am not familiar with the accusations you reference, however it appears you are defending Sam Wilson, which is commendable.

I have seen enough prototypes and knives of his in various stages of development to completely have faith that Sam is a legitimate maker. I would like to own a Wilson Custom someday.

:thumbup:
 
You were clearly excited about having it sent to Vaughn in our phone conversation, as you hoped he would re-hollow grind it.

Well, all I remember clearly is that you mentioned your paper-wheel (I had never heard the term paper wheel before, and you explained it). I do remember you asked me what I wanted you to do to it, and we discussed keeping the same angle on it. But you could be right that we changed plans during the discussion: For some reason all I remembered was only the initial plan we made, but maybe there was a change of plans along the way... It doesn't matter anyway, as the knife is useless for any purpose the way it is made.

Again, I am simply letting you know that I am not in possession of your knife, and it was sent to Vaughn as agreed upon. You should also leave off the mention of the heat treat, as over the phone you even admitted that you thought the edge was just too thin to support the heavy chopping you were doing, and that the heat treat was fine.

No, I said the edge held up (sort of) when I put a more open micro-bevel on it, like 25 per side. And then I said it is hard to say what this meant regarding the heat-treat, because there could be any number of other reasons for the steel's pathetic performance at thinner angles... For instance, low-cleanness billets.

If I said anything positive about this piece of crap knife, it was along the lines of "edge holding is hard to judge reliably, and to draw conclusions from".

I do remember saying near the end of our conversation "It will never be a good slicer", which pretty much says it all...

Below is a picture of the ridiculously oversized bevel you put on the knife. I explained to you very clearly that it was far in excess of "ideal," especially for a heavy knife like that made out of 440C and being used for heavy chopping.

You keep coming back over and over about that tall bevel, yet you always fail to mention the edge shoulder was 0.060" thick. Now why would that be?


When I examined the knife, the cause of the edge damage was very clearly the fact that it had a paper thin edge and the secondary edge bevel was nearly 3/16" wide, as is clearly shown in the photo below. I'm sure you're going to explain how this is ideal for some bizarre purpose, but in short, the answer is No, it's not. It looks hideous, it performs poorly for the heavy work you're subjecting it to (as evidenced by the repeated failures you have experienced), and in general is a real waste of a fine knife.

This fails to explain why all four of my Randalls, and both my Liles, and even one Al Mar and the Colin Cox, survived way more chopping work with edges one third as thick... The damage on the Neeley knife was done nearly instantly, in 30 hits or less. My Model 12 has probably over a thousand hits in it, and shows no damage from a much thinner edge...

Neeley: 0.060" edge base, 15-17 per side edge angle, and severe damage in 30 hits.

Model 12: 0.020" edge, 10-12 per side edge angle, and no damage in 800+ hits on the same wood...

I doubt that the "paper thin" 0.060" edge on the Neeley was even below 17 per side... By the way, just how thick are the edges on your knives?...


This does not completely rule out the possibility of an issue with the heat treat of the knife, but at this point the weight of available evidence points to the edge being very coarsely ground away to an insanely over-sized bevel that is clearly setup for failure for the task of heavy chopping. If you have any actual evidence or facts (other than your ego insisting the failure came from a very experienced knifemaker as opposed to your rudimentary sharpening hackjob), I would love to consider it and weigh it in the balance, since no one is infallible and I am not blindly defending Vaughn Neeley here.

Did you test the Neeley knife I sent you? If not, how are you not blindly defending him when most of my other knives do very well under similar circumstances?

You're embarrassing yourself just as much now as when you reversed course and "realized" that flat ground knives make great choppers after arguing with everyone in this thread that hollow ground was the ultimate answer.

I discovered hollow grinds combine poorly with round Hollow Handles because I realized that this blade geometry is more prone to rolling. That is why I said flat grinds are better... For Hollow Handles... Which Hollow Handles I also argue hit harder, being broader...

My hollow ground Randall Model 12 still outperforms any similar size flat ground knife, because its handle is angled and not round, so it doesn't roll...

So not only have you just demonstrated that you did not understand the nature of my change of mind, but you also clearly imply that never changing your mind increases your credibility...

And that, I'm afraid, is the crux of the problem here...

Gaston
 
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Pretty simple here. That secondary bevel and edge thickness are too thin to support the kind of chopping and work that you are doing. This is evidenced by the fact that it is failing while you are using it in this fashion. You can go round and round all you want about the hideous bevel you put on there, but it doesn’t work. So you should be arguing with yourself, since you did it. I’m simply telling you it won’t work, which it doesn’t, as you have just confirmed. I don’t see the problem.

You mention above that the knife would likely need to be re-heat treated. That is what I mean when I say you should stop. The heat treat may be defective. I never said that was impossible. When I performed a few rudimentary tests on it, I saw no evidence of poor heat treat. I did see a hideous oversize bevel and ridiculously thin edge that led to edge damage. Even if the heat treat is bad, the edge geometry you applied is bad beyond belief, as evidenced by multiple failures due to crappy sharpening. Pretty simple.

To be honest, after seeing how poorly you sharpened the edge on the Neeley (strictly my professional opinion since you keep bringing it up), I would not take a single thing you say about edges and knives in general seriously. That was quite honestly one of, if not THE worst, sharpening jobs I have ever seen in my life. I have seen prison shanks sharpened on concrete floors and cell bars that were both more even, and had more appropriate geometry. Quite frankly, I don’t think you know what you are doing. At all. I am not alone in this sentiment.

I don’t know what else to tell you. You need to learn what you are doing, as your efforts so far are amateurish beyond belief. I’m sure you will tell me I’m wrong again, but meantime I will keep doing this for a living and having satisfied customers as opposed to playing Show ‘n Tell with messed up knives on the internet. I hate to be blunt with you, but you will argue with a brick wall.

Sam :thumbup:















Well, all I remember clearly is that you mentioned your paper-wheel (I had never heard the term paper wheel before, and you explained it). I do remember you asked me what I wanted you to do to it, and we discussed keeping the same angle on it. But you could be right that we changed plans during the discussion: For some reason all I remembered was only the initial plan we made, but maybe there was a change of plans along the way... It doesn't matter anyway, as the knife is useless for any purpose the way it is made.



No, I said the edge held up (sort of) when I put a more open micro-bevel on it, like 25 per side. And then I said it is hard to say what this meant regarding the heat-treat, because there could be any number of other reasons for the steel's pathetic performance at thinner angles... For instance, low-cleanness billets.

If I said anything positive about this piece of crap knife, it was along the lines of "edge holding is hard to judge reliably, and to draw conclusions from".

I do remember saying near the end of our conversation "It will never be a good slicer", which pretty much says it all...



You keep coming back over and over about that tall bevel, yet you always fail to mention the edge shoulder was 0.060" thick. Now why would that be?




This fails to explain why all four of my Randalls, and both my Liles, and even one Al Mar and the Colin Cox, survived way more chopping work with edges one third as thick... The damage on the Neeley knife was done nearly instantly, in 30 hits or less. My Model 12 has probably over a thousand hits in it, and shows no damage from a much thinner edge...

Neeley: 0.060" edge base, 15-17 per side edge angle, and severe damage in 30 hits.

Model 12: 0.020" edge, 10-12 per side edge angle, and no damage in 800+ hits on the same wood...

I doubt that the "paper thin" 0.060" edge on the Neeley was even below 17 per side... By the way, just how thick are the edges on your knives?...




Did you test the Neeley knife I sent you? If not, how are you not blindly defending him when most of my other knives do very well under similar circumstances?



I discovered hollow grinds combine poorly with round Hollow Handles because I realized that this blade geometry is more prone to rolling. That is why I said flat grinds are better... For Hollow Handles... Which Hollow Handles I also argue hit harder, being broader...

My hollow ground Randall Model 12 still outperforms any similar size flat ground knife, because its handle is angled and not round, so it doesn't roll...

So not only have you just demonstrated that you did not understand the nature of my change of mind, but you also clearly imply that never changing your mind increases your credibility...

And that, I'm afraid, is the crux of the problem here...

Gaston
 
Pretty simple here. That secondary bevel and edge thickness are too thin to support the kind of chopping and work that you are doing.

But what were the measurements of that bevel, or are you about to concede you have no argument?


This is evidenced by the fact that it is failing while you are using it in this fashion.

Hardly addresses why other much thinner knives are succeeding.

When I performed a few rudimentary tests on it, I saw no evidence of poor heat treat.

Have you ever chopped with it? Have you ever chopped with a Randall?

To be honest, after seeing how poorly you sharpened the edge on the Neeley (strictly my professional opinion since you keep bringing it up), I would not take a single thing you say about edges and knives in general seriously. That was quite honestly one of, if not THE worst, sharpening jobs I have ever seen in my life. I have seen prison shanks sharpened on concrete floors and cell bars that were both more even, and had more appropriate geometry. Quite frankly, I don’t think you know what you are doing. At all. I am not alone in this sentiment..

NOW you're talking. I love it.

I don’t know what else to tell you. You need to learn what you are doing, as your efforts so far are amateurish beyond belief. I’m sure you will tell me I’m wrong again, but meantime I will keep doing this for a living and having satisfied customers as opposed to playing Show ‘n Tell with messed up knives on the internet. I hate to be blunt with you, but you will argue with a brick wall.

No, but keep going without any facts, as you do show your true colors now. And you are right: Someone changing their minds is a very useable argument against them...

Gaston
 
Gaston,

I don't know what else to tell you. I agreed to take the knife to help you out. From the very beginning you have argued with everything I have told you, and to my knowledge your whole knowledge base and conclusions are built on sharpening and chopping with a few knives in the woods. That is almost the exact opposite of scientific method. As I mentioned, you should check your premises.

I don't know what "true colors" have to do with anything, but I have done my best to help you, and certainly haven't done it for personal gain. And still you argue. I don't know what else can be done for you.

Sam :thumbup:


But what were the measurements of that bevel, or are you about to concede you have no argument?




Hardly addresses why other much thinner knives are succeeding.



Have you ever chopped with it? Have you ever chopped with a Randall?



NOW you're talking. I love it.



No, but keep going without any facts, as you do show your true colors now. And you are right: Someone changing their minds is a very useable argument against them...

Gaston
 
This reminds me of customers I used to have that could tell me a million technical things about their car and about how I SHOULD do the performance work on it.
These were the same guys that would ride the clutch for a half block because they didn't know how to drive properly, and would bring the car to me because they'd try to do work themselves and screw it up (I charged extra if I had to re-do something that they did wrong the first time).

I don't claim to know or care a whole lot about edge geometry, heat treat, billet cleanliness, how a hollow handle causes a harder blade hit, etc.
I leave that stuff to the experts and I just make sure my knives do what they are supposed to do (no spine-whacks, no chopping nails in half, no combat ops on stacks of cardboard, etc). It's simple: a knife is for cutting.

And I wouldn't give a sh*t if my survival knife had micro chips in the edge as long as it helped me SURVIVE and get out of the woods alive if truly needed, which is certainly what Gaston's blade could do, despite the edgework that makes me think you want a chef's knife to do Paul Bunyan work.

Gaston, you seem like an expert in factual stuff, and perhaps a perfectionist, but might miss the big picture.
What may help you see that big picture is to have someone drop you into a true survival situation with any one of the knives you have that you think suck.
Survive for a few days with only the knife.
You may find that micro imperfections become a lot less important than you thought they were (and learn a little about what blade & edge geometry makes the most sens for a SURVIVAL knife).
A true survivalist would make do with a $10 knife from Harbor Freight and be damn glad to have it over nothing at all.

Use tools as they were meant to be used.
You want to chop down a tree? Use an axe.
You want to do some target practice? Buy a throwing knife.
You want to clear thick brush and branches from trees? Buy a kukri or a machete or a hand saw.
You need to survive in an emergency situation in the woods?
Get a survival knife that can do it all, but no one thing as well as the proper tool, since it's NOT the proper tool.
 
This reminds me...

Rob, I think you make a good point here. I believe part of the issue from the jump is that as you mention, "survival knives" are usually intended to be generalized tools. Taking one and expecting it to excel at any one task can be a frustrating experience, as Gaston is finding out. Trying to modify it to make it something it's not is only going to add to that frustration. And likely mess up the knife too, as we have seen.

Sam :thumbup:
 
Didn't mean to drag you into this, Sam, but I'm glad we got to hear your side of the story.

Keep in mind, if you want the whole story, that he also apologized to me over the phone for having been harsh to me, which happened when I posted pictures of the Neeley's edge crumbling... You can gauge his sincerity from his more recent postings...

Gaston
 
Keep in mind, if you want the whole story, that he also apologized to me over the phone for having been harsh to me, which happened when I posted pictures of the Neeley's edge crumbling... You can gauge his sincerity from his more recent postings...

Gaston

Gaston, I don't know why you are acting like your feelings are all hurt now. I have seen the way you talk to people in your posts and you don't come across as an overly sensitive person, to say the least. I don't even remember saying that over the phone, but it doesn't really matter either way. I don't like to be rude or overly frank with people, but you just can't seem to accept the fact that the way you have "sharpened" that Neeley is abysmal. Nothing is going to change that. I figured that a guy that keeps 10" of hardened steel sheathed with leather and a tube sock down his pants would be tougher than this...

Even if it turns out that the heat treat is defective on that knife, I would expect it to behave the same way with a good heat treat. Take this from someone who has done this a number of times: That is not an appropriate edge on that knife. It is horribly done. That is not a statement of your character, it is a professional opinion from someone who makes and sells knives for money. All the hurt feelings and circular arguments aren't going to change that. Yes, I measured the thickness and angles while it was in my possession, but I did not record them. I didn't have to. It is obvious to my naked eye that they are WAY OFF.

I really think that you should find a mentor to teach you about knives and edge geometry. You have burned through a lot of time, money, and embarrassment publicly telling people (incorrectly) how it should be done. Maybe you can find a local knifemaker or something that can explain all of this to you. You will find it really isn't that difficult. You just need to listen more and talk less. I'm completely serious. Until then, maybe pigs will fly...

Sam :thumbup:

Ps: Sincerity is a funny thing to attack. I spent time, money and effort to help you out, with absolutely no intention or desire of being paid or reimbursed for it, and I still don't. Actions speak louder than words.
 
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