http://www.azom.com/article.aspx?ArticleID=6561
http://www.suppliersonline.com/propertypages/1095.asp
In the context of these links, I'd say they are comparing 1095 to other steels in a general way. In that sense, I'd agree that 1095 is brittle, because that means you could be comparing it to structural steels, medium carbon high strength steels like 4140, 4340, etc, and other wide ranging steels. It also appears these links are steel suppliers/re-sellers/distributors, so I don't know if I'd characterize them as AISI descriptions in a reference material like sense. Along those lines and in that context, I'd call 1070 brittle as well, though less so than 1095.
These links have some issues that I can't tell if they are typos or genuine errors. No one I know of hardens 1095 from 1650 F for knives, which is what we're talking about after all. Also, heating 1095 to 1650 and slow cooling in the furnace is potentially going to cause problems, and will definately lead to brittle 1095 if not corrected later.
They are just descriptions, rather than impact strength charts (which don't seem to exist for 1095).
Contrast with the "good toughness" of A2:
http://www.hudsontoolsteel.com/technical-data/steelA2
Again, in the context of the discussion, I'd agree that A2 has good toughness, but it isn't being compared to 1095 in that link. Based on the other steels listed in the chart, they are comparing it to other cold work die steels. In that sense it has good toughness, less than O1, A8, S7, but better than D2 and M2. Now, I think there is a good chance that 1095 is not as tough as A2, but the difference isn't so great that I'd call one brittle and the other tough. A2 has some things going for it, such as the alloying elements, the air cooling (which helps), and the higher tempering temperature for the same hardness. However, it has considerably more carbide volume (5-6 percent). Again, I'd say A2 is tougher, but not by much, and not by enough to say it is tough and 1095 is brittle. Oh, and I still have some issues about using those types of charts as anything more than a rough guide. This link also appears to be a distributor/supplier of tool steels.
I don't think any of that is definitive. It just reflects the sort of things I've read elsewhere - especially chatting with people like Kevin Cashen. 2-3% carbide volume doesn't sound like much, but we are talking about a type of steel that is 98.5% iron, so when you say the carbide volume is
only 2 or 3%, I see the carbides doubling the alloying ingredients volume and wonder if 3% is actually a small number for a steel that doesn't have a ton of chrome or anything else in it.
Alloying element percentages are in weight percent, carbide amounts are typically in volume percent. It's tricky, but you can't really compare the percentages to each other.
One damn temper/impact strength chart for 1095 (and the 10xx series) and this wouldn't be a discussion anymore. I just have this honestly obtained idea that cemetite carbides in an otherwise un-alloyed steel matrix hurt impact resistance, while something like 1070 is preferred for train tracks and chrome steels like 52100 for bearings - because both need to be tough.
Absolutely. I have only seen one temper/impact strength chart for 1095, and it is torsional impact, and cannot be compared to other charts which are usually done in Charpy C-notch or un-notched Charpy testing. That chart also does not have a scale on the vertical axis, and is only for relative comparison for determining the TME region in 1095 (which is quite dramatic). It is also correct that increasing carbide volume lowers toughness. This goes for any carbide, not just cementite, and is a general trend only. Specific steels and HT procedures will vary that A LOT. Cementite has one advantage over other carbide types. It is relatively much easier to shrink, remove, and rearrange cementite for your advantage than it is the others, though Chromium Carbide can be close (reference the Sandvic steels and the extremely small chromium carbides). For instance, just adding more carbon to get more cementite (1.25% C or a little more) can help make steels that are superplastic (greater than 1000% ductility). Only one company I've heard of uses such a steel in such a condition for knives, and when hardened they certainly don't have that property, and the company may have stopped, but the possibility is there.
http://www.hypefreeblades.com/forum/viewtopic.php?f=3&t=753&p=6334&hilit=1095+toughness#p6334
http://www.hypefreeblades.com/forum/viewtopic.php?f=3&t=230&p=1957&hilit=1095+toughness#p1957
See above in blue for specific comments on the links and such. As for the hypefree links, I'd have to agree with Kevin that 1095 isn't the steel I'd want for a large chopper or rough use knife, and in that sense, compared to all the other possible steels to pick from for that purpose, I'd say yes, 1095 CAN BE brittle. However, if 1095 is much easier to get in the stock thickness I want, or something like that, it can be heat treated to be very tough while providing adequate edge holding.
I've said on these boards before, from a user perspective, I don't know that there is a huge difference in well done 1095 and well done 52100. Is there a difference? Absolutely. Will it be night and day? No. Will it be to the point that if a knife has features I like, but is in 1095 instead of 52100, I wouldn't buy it? No. From a maker perspective, I'd choose 52100 almost every time. The exception is if I were forging. 52100 is a little more persnickety, and takes more forging skill. If a maker has the skill to handle it, 52100.
It's a little odd, and most likely related just to semantics, but I actually agree with most of what you've said. 1095 can be brittle, and certain heat treatments can make it much worse. Again, I wouldn't call it brittle then call basically any other 1% steel tough (such as 52100, A2, etc.). 1095 is certainly tougher than the common CPM steels, such as S30V, S35VN, M390, CTS-XHP, CPM D2, CPM 154, and some others. With all the short comings of 1095 and the lack of alloying, it's hard for those other steels to overcome carbide volumes in the 10-15% range.
The second link to hypefree is basically my reply to the top posts questions. You are one of the few I've seen here bring up the notions that hardness is not directly related to toughness and carbon content, not tempering temperature, is the correct tool to use when achieving the desired toughness, assuming a variety of steels are available to use. If all you have for a 12" blade chopper is D2, then that's what you'll have to use, but it's an even bigger compromise than 1095.