It is a rare time that I make a fixed blade sheath, just not something that I'm keen on making, rather do folder sheaths or slip sheaths more. But this one needed a bit better sheath if I was going to be carrying it around the property. And since there wasn't a guard I didn't do a wrap around as without the guard to hit against a cam stop I felt it wouldn't hold as well. So I made a regular type sheath, sewing it all the way around...a LOT of holes! And I am usually pretty good at guessing how long a thread I would need to sew something up, but this one was close, ended up with about 4" of thread on each needle !!! that is cutting it pretty close!
I used a stitching prong to start the stitch spacing as well as getting a hole going, then I used a dremel with a 1/16" drill bit so the hole it made wasn't too large. Even down around the blade area the three layers of leather were too thick for my stitching prong to get through and of course up at the opening, there is a lot of layers to have a little wider opening. The spacers are on top and below the center layer of welt, and at the very start of the opening, the belt loop portion was skived down and glued down to the sheath and the welt was placed just on top, making it fixed in place.
Being so thick, I was going to use my bandsaw to trim off the outer edges of the sheath but I decided to try a leather knife that my friend
Matthew Gregory
cooked up for me from a pattern that I had Tony Bose make for me years ago, but this time in quite thin Magnacut material, quite slicey ! thanks again Matt !
Untitled by
GaryWGraley, on Flickr
Untitled by
GaryWGraley, on Flickr
Untitled by
GaryWGraley, on Flickr
Untitled by
GaryWGraley, on Flickr
The knife is nice and snug inside this sheath and the handle rests just about mid level of my belt so it doesn't poke up at me.
G2