Whacha Been Up To......

Making up a replacement sheath for this little caper. I am planning on making it a sandwich style instead of the old taco style it already has. I am trying to decide between a double welted like on the right, or a top flared one on the left. I am leaning towards doing flared sheath since I haven’t tried that style to account for the handles girth before. Should I flare the welt at the top too?
Thoughts from you sages?


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Making up a replacement sheath for this little caper. I am planning on making it a sandwich style instead of the old taco style it already has. I am trying to decide between a double welted like on the right, or a top flared one on the left. I am leaning towards doing flared sheath since I haven’t tried that style to account for the handles girth before. Should I flare the welt at the top too?
Thoughts from you sages?


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I'm always curious how people prevent the bowing/buckling that happens with this style of sheath toward the top (unless the handle is skinny).
 
I'm always curious how people prevent the bowing/buckling that happens with this style of sheath toward the top (unless the handle is skinny).
On a previous sheath, I added a thin secondary welt at the top. It seemed to work, but after wet forming, it was loose. I managed to snug it back up with a second line of stitching, the sheath now works perfectly!

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two of mine are double row and they are killers!
Not only looks good, but adds more structure to the sheath and a little extra safety.
So easy with a sewing machine tho... 🤣
 
Thanks! It’s #92 T90 thread. I have been wondering if my machine could support thread a little thicker not because this isn’t strong enough, but I think thicker looks better and more like hand stitched jobs.
I think size 138 would be more standard for a belt if your machine would do it. It does give a project a more robust look while being a size that many lighter machines can handle.
 
a few sheaths just about ready for hot packing
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