- Joined
- Nov 7, 2016
- Messages
- 796
I had a similar experience with a cheap hatchet once. The center of the eye, the middle of the "hourglass" was extreme. I had taken it off a plastic handle. To get the wood handle through the eye it had to be made small. Really too small for the top of the eye. Another problem I encountered on that hang was the kerf was still pressed pretty tight when fully seated. The axe was tight, with gaps at the top of the head. It was just a head that was designed to be hung on a plastic handle not a wooden one.
Just from the photo that is a pretty extreme gap in the front of the eye. (The wedging shape of the eye holds the handle in when tight even if there is a gap at the front) If you try to fill that by cutting a cross kerf and driving a wedge big enough to fill that gap you run a real risk of creating a crack that will travel. If you just made the handle to slim start over. If it is because the center of the eye is tight, then I would use a bigger wedge. Just one. Fill that front gap with something, perhaps shape a piece of wedge to drive in there.
Just from the photo that is a pretty extreme gap in the front of the eye. (The wedging shape of the eye holds the handle in when tight even if there is a gap at the front) If you try to fill that by cutting a cross kerf and driving a wedge big enough to fill that gap you run a real risk of creating a crack that will travel. If you just made the handle to slim start over. If it is because the center of the eye is tight, then I would use a bigger wedge. Just one. Fill that front gap with something, perhaps shape a piece of wedge to drive in there.