What's going on in your shop? Show us whats going on, and talk a bit about your work!

So I've been working on both some kit blade knives & my first hand made blades & here are some WIP photos.


Here I learned that superglue fuses acrylic together, so I can't tack glue them for drilling & getting the symmetric initial profiling done. When I went to separate them, they broke off with chunks of one scale fused to the other. That was a waste of $8, although I think I will use parts of them as bolsters or in a multi-material scale, stay tuned to see how I try to salvage some of the material for another knife.



Here are my 1st 3 hand made blade rough cuts: Nessmuck, a short Kepart, and a Wharncliffe. That later two I plan on trying out a 1/2 full tang, if that is the correct term (please educate me if I'm wrong) where I plan on putting 1/8" G10 or micarta to fill in the bottom space below the handle steel & then put another color scale on the outside, so on the spine you will see steel all the way back, and on the belly of the handle you will see an 1/8" phenolic between the scales. Since these will be my first grinds, I wanted to get the most from my bar stock as possible so doing the tangs like this I was able to get 2 blades from an 11-12" bar. It will also allow me to practice on a straight blade & curved blade.

As a solution to holding the acrylic scales together for shaping, I plan on modifying some stainless corbys by grinding down the heads so they are shorter, then grinding a flat head slot back into them with a dremel cut off wheel so I can have them hold the scales together but be short enough to be below the surface of the scales. I think I'll need to be careful around the holes because it will make a 'hot spot' for material removal when shaping with files or abrasives.

Here's a Russell Green River Riper blade that I'm putting Bois d' Arc (Osage orange) with red g10 liners. The scales aren't opoxied on yet, I just put corby pins on to see how the front was looking after I polished them up. And the last one is a Russell Green River Hunter blade with the 2nd attempt on the acrylic handle material that's similar to Kirinite. I picked up a bar of it at a popular woodworking supply place locally, it was about 1.5x1.5x6" IIRC.





 
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Some folks, think I don't do wooden handles...

Others, think maybe it's for the best... Ha!

I am not opposed to wood.

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Mine just came in Saturday, I'll let you know how I like it once I get my motor mounted. Still figuring out if I'm going to direct drive or use a belt, pillow blocks, and sheaves. The box where you wire up the electrical hits the back of the grinder. Down side of a big 143T format motor I guess. Busy with the kids and wife for spring break but hope to have it all running in the next day or so.

The tool rest is pretty unique and will allow for some compound angles....just not sure I'll like it for when I want the rest flat, so I May make another rest that's always flat. Using it should help give me more insight.

Hey, did you ever get your yellow machine up and running? I ordered one and I'm waiting for my motor and drive to show up... No clue what I'm doing, so looking forward to a video of you using it in the future...
 
Thanks J, it's great to see you posting here man!!! :cool: :thumbup: :)


BTW- That drill press above looks great, not sure how I missed that before.

Lots of great stuff in this thread guys! :)
 
Hey, did you ever get your yellow machine up and running? I ordered one and I'm waiting for my motor and drive to show up... No clue what I'm doing, so looking forward to a video of you using it in the future...
Yes, I have it mounted on some 2x lumber for now. Going to fab up a metal tilting frame for it when I get more practice with my mig welder and take the time to model the frame up in Solidworks. It works well enough so far. The alignment wheel is a little off from the other wheels, but I can fix that easy. I need to make some more tool arms and a fixed tool rest and find someone who will turn bearing pockets into my Grizzly 10" wheel.
I have yet to grind a bevel, I was waiting to get my contact wheel mounted or at least my dust collection system built.
 
I lined my drive wheel up with the two wheels on my platen. You can't really line it up with the tracking wheel since it pivots. Basically it just needs to be shimmer differently so that the belt is about in the same position on all wheels. As it is now, it may be at the edge of the drive and platen wheels but be further onto the tracking wheel. It hasn't been any real problem yet, but I will want to get everything aligned better at some point. I'm still learning but I think J belts are sometimes used a little past the platen, and on the inside, if I did this the belt would get too close to the grinder body. I just need to shim it and it should be good to go.
 
I think I had to add or remove or add a washer or two on the wheels to get everything lined up properly on mine too. I just mounted my motor to the table right behind the frame. It's kind of a tight fit back there and a C face motor mounting plate would have been great and made setting it all up much easier.
 
Was working till 2am last night on this one. Got a little crazy with the bolster decoration. Also my first time doing rounded pins, took way to long.
Its on one of our 7.5in Santoku out of AEB-L, still need to finish it this morning but since I thought it sill looked cool even after my first cup of coffee this morning. So I thought I would share it.

 
Small hammer and 1/8in and 1/4in punch that I rounded and polished the ends of. Then about an hour and half of tapping.
 
That looks really impressive. I assume it was done prior to putting the wood scales on?

No I did it all after finishing the handles. Working the edge was a little slow going to make sure I didn't hit the scale. I think I only miss once or twice but it worked out with the buffer and sand paper. Not sure how I could do it before but that would have made it alot less stressful. Any ideas would be great!
 
7.5 overall. 4 inch blade. CPM-154 @ 61. Natural g10 over blue liners with black micarta pins. First time working with g10 on a belt grinder and WOW is it so much easier than micarta. Doesn't burn near as easy, grinds easier, and doesn't clog the belts. Loving the natural over a liner, definitely going to be exploring this more in depth.






Dude that looks sooooo awesome! I ordered some jade G10 not long ago with the same type of thing in mind. Very nice job man!!!!
 
Here is a 8.5" chef knife in AEB-L that is part of a pair for a customer.

9 piece hidden tang handle. Blue g10 liners under orange g10 and a slice of deep ocean blue (bolster is the same material)

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Learning to make liner locks.......yes that one is a bit big;):D





Darcy
 
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