Whacha Been Up To......

getting close to the end!
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completed the remainder of this 18 piece batch!
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and...starting the process of the next. This is the prototype for a batch of Carothers Performance Knives dagger, and so far so good! Should have this one done within a couple days
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I was roped into helping my old boss out, his dad gave him a dagger when he was a young boy, hmm seems like an inappropriate gift lol but it is very sentimental type of gift and he asked me to make a sheath for it and then after I had the sheath done, said 'did you clean up the blade and sharpen it?' ....uh no, I don't automatically change someone else's knife like that unless asked to do so, it was very corroded and quite dull, I was not enthused to begin with as I don't take on fixed blade sheaths, but, he's my old boss and a friend of sorts ;)
The handle is cast aluminum and the fit to the blade feels solid, no telling who made it or how old. The blade is about 1/4" in the center and narrows down to the point.

I brought the back section up and around to form the belt loop, it goes into the sheath about 1/2" and I cut slots for the retainer to pass through and glued that into place. The blade is snug for the last 3" as it fully seats into the sheath so if the snap came loose, it would still be safely held in place. 5 layers of leather at the top, tapering down to three near the point, makes for some thick leather to hand sew!

The skull embossing I used some highlighter to bring out the details and carefully dyed around it so it provided contrast to the black sheath.

Untitled by GaryWGraley, on Flickr

Untitled by GaryWGraley, on Flickr

Untitled by GaryWGraley, on Flickr

Untitled by GaryWGraley, on Flickr

He'll collect it next week sometime, I'll be happy to have it out the door ;)

G2
 
sending this chef knife to a friend of mine for critique, and whipped together this saya for it. Wanna make sure he can bring the knife to bbqs or whatever
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it's pretty not too bad for a quick and dirty project
 
I was roped into helping my old boss out, his dad gave him a dagger when he was a young boy, hmm seems like an inappropriate gift lol but it is very sentimental type of gift and he asked me to make a sheath for it and then after I had the sheath done, said 'did you clean up the blade and sharpen it?' ....uh no, I don't automatically change someone else's knife like that unless asked to do so, it was very corroded and quite dull, I was not enthused to begin with as I don't take on fixed blade sheaths, but, he's my old boss and a friend of sorts ;)
The handle is cast aluminum and the fit to the blade feels solid, no telling who made it or how old. The blade is about 1/4" in the center and narrows down to the point.

I brought the back section up and around to form the belt loop, it goes into the sheath about 1/2" and I cut slots for the retainer to pass through and glued that into place. The blade is snug for the last 3" as it fully seats into the sheath so if the snap came loose, it would still be safely held in place. 5 layers of leather at the top, tapering down to three near the point, makes for some thick leather to hand sew!

The skull embossing I used some highlighter to bring out the details and carefully dyed around it so it provided contrast to the black sheath.

Untitled by GaryWGraley, on Flickr

Untitled by GaryWGraley, on Flickr

Untitled by GaryWGraley, on Flickr

Untitled by GaryWGraley, on Flickr

He'll collect it next week sometime, I'll be happy to have it out the door ;)

G2
That came out super nice!!!!!! Great job !!!!

Yeah sewing leather that thick is a bear !!!! I built some not that long back, beasts lol.

Again great job !!!!!!!!!!!
 
Thanks buddy I know that he doesn’t have a clue about what goes into making something like this.
He told me today that it was given to his dad back when he was a kid so it’s over 60 years and I searched a little and found it is from Solingen Germany by Widder
G2
 
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That is a great fit up, assuming you didn't add sound effects to the video.
Are any of these still available?
that was the final prototype. I'm just dialing in my process with production piece #1, after that I'll do a small run of them and see how that goes.
designing this sheath was very challenging, probably the toughest to wrap my head around. It took 4 prototypes to nail it
 
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